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定制CNC加工自动车床52型方孔弹簧夹头

概述您的图纸决定孔径,我们负责加工其余部分。这是一款用于自动车床的52型方孔弹簧夹头。我们严格按照您的精确尺寸制造,而非基于库存近似值。每件产品在发货前均经过验证。公差:孔径和槽宽 ±0.005 mm交期:样品 7–12 个工作日无最小起订量:一件或一千件均可下单材料:65Mn弹簧钢或9CrSi,淬火硬度 HRC 45–50我们是一家位于中国东莞的精密制造工厂。CNC加工是我们的核心业务。我们经营


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概述

您的图纸决定孔径,我们负责加工其余部分。

这是一款用于自动车床的52型方孔弹簧夹头。我们严格按照您的精确尺寸制造,而非基于库存近似值。每件产品在发货前均经过验证。

  • 公差:孔径和槽宽 ±0.005 mm
  • 交期:样品 7–12 个工作日
  • 无最小起订量:一件或一千件均可下单
  • 材料:65Mn弹簧钢或9CrSi,淬火硬度 HRC 45–50

我们是一家位于中国东莞的精密制造工厂。CNC加工是我们的核心业务。我们经营这家工厂已有20年。

技术规格

参数数值
类型52型方孔弹簧夹头
孔形方形,按客户图纸加工
孔径范围3 mm – 30 mm
外径52 mm(标准自动车床接口)
可选材料65Mn、9CrSi、42CrMo、SUS420
硬度HRC 45–50(整体淬硬)
公差孔径 ±0.005 mm,槽宽 ±0.01 mm
表面粗糙度孔径 Ra 0.4 µm,外径 Ra 0.8 µm
槽宽0.5 mm – 2.0 mm,线切割加工
工艺CNC车削、CNC铣削、线切割、热处理、磨削
检测100%尺寸检验,附批次报告
批量1 – 10,000 件
交期7天(1–50件),12天(大批量)

定制CNC弹簧夹头 48型圆孔自动车床用

所有槽均在热处理后进行线切割。这可以防止变形并保持弹簧动作的一致性。我们在同一装夹中磨削内孔和外径,以确保同心度控制在0.005 mm以内。

客户将图纸交给我们的三个理由

1. 批次可追溯的品质。 每个批次都有唯一的工单编号。材料炉号、操作人员和检验记录均与该编号关联。如果您的生产线上出现问题,我们可以精确追溯到对应的炉次和班次。无需猜测。

2. 每批附检验报告。 每次发货均附带尺寸报告。报告列出每件抽检样品的孔径尺寸、槽宽、硬度和同心度。我们使用三坐标测量机和硬度计进行检测。报告由我们的QC主管签字,而非初级检验员。

3. 一家工厂完成CNC加工、冲压、弹簧和散热器。 您的夹头不是孤立的零件。如果您的组装件还需要冲压垫圈、压缩弹簧或散热器,我们可以在同一屋檐下完成。一张采购订单、一个交货日期、一个质量标准。这减少了您的供应商数量和风险。

这些零件的应用领域

方孔弹簧夹头并非特殊件,它们是大批量车削加工的主力工具。

  • 自动车床(走心式和凸轮式): 夹持方形或六角棒料进行螺丝加工。常用于紧固件生产。
  • 医疗器械制造: 小型钛合金和不锈钢零件,孔径精度直接影响零件圆度。
  • 电子连接器: 加工方形黄铜或铜端子引脚。夹头必须夹持牢固且不损伤表面。
  • 汽车燃油喷射器: 大批量生产喷嘴毛坯。夹头更换时间至关重要,因此一致的52型接口非常关键。
  • 航空航天紧固件: 因科镍和钛合金螺栓,刀具磨损大,夹头必须在长时间运行中保持稳定的夹持重复性。

在每种应用中,夹头都是刀具接触零件前的最后一个机械接口。如果夹头偏差一微米,零件就会偏差一微米。这就是我们在发货前进行验证的原因。

客户下单前常问的问题

问:最小起订量是多少? 答:无最小起订量。我们可制作一件用于打样,也可批量生产至10,000件。单价随数量递减,但我们不会强迫您购买超出需求的量。

问:如何保证公差和品质? 答:我们按您的图纸加工,然后用三坐标测量机进行检测。孔径公差为±0.005 mm。每笔订单均附批次检验报告。如果零件在您的来料检验中不合格,我们免费更换,含运费。

问:定制CNC夹头卡盘的交期是多久? 答:1–50件为7个工作日,大批量为12个工作日。如需加急,请在报价时告知我们。我们可以分批生产,先空运首批20件,其余继续生产。

问:是否提供材质证明? 答:提供。我们提供原材料钢厂证书、热处理报告和硬度检测结果。所有文件均可追溯到批次编号。这是标准服务,不额外收费。

发送您的图纸

请将您的图纸以PDF、STEP或IGES格式发送给我们。我们将在12小时内回复正式报价。

报价包含单价、模具费用(如有)、交期和运输选项。无隐藏费用,无最低订购量。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

我们是中国东莞的一家精密制造工厂。我们制造定制CNC夹头卡盘已有20年。您的图纸在我们这里安全无忧——我们可根据要求签署保密协议。

今天就发送图纸,明天即可获得报价。

需要其他零件?我们同样在东莞工厂加工定制CNC弹簧夹头 50型自动车床圆棒料夹头


相关产品

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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