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定制CNC夹头卡盘 长鼻延伸 自动车床46型

开篇您的图纸定义零件,我们负责加工。这是一款为自动车床46型主轴定制的CNC夹头卡盘。长鼻设计,延伸可达,严格按照您的几何尺寸制造。关键直径公差控制在0.005mm以内。每件产品发货前均经过验证,绝无例外。公差:外径/内径 ±0.005mm,长度 ±0.01mm交期:标准钢材牌号15-20个工作日无起订量——一件或一千件均可每批次附材质证书我们是一家位于中国东莞的精密制造工厂。20年CNC加工、冲


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开篇

您的图纸定义零件,我们负责加工。

这是一款为自动车床46型主轴定制的CNC夹头卡盘。长鼻设计,延伸可达,严格按照您的几何尺寸制造。关键直径公差控制在0.005mm以内。每件产品发货前均经过验证,绝无例外。

  • 公差:外径/内径 ±0.005mm,长度 ±0.01mm
  • 交期:标准钢材牌号15-20个工作日
  • 无起订量——一件或一千件均可
  • 每批次附材质证书

我们是一家位于中国东莞的精密制造工厂。20年CNC加工、冲压、弹簧及散热片制造经验,全部在同一厂区内完成。您提供图纸,我们交付与您主轴完美匹配并能稳固夹持工件的零件。

规格参数

参数数值
可选材料20CrMnTi、40Cr、42CrMo、9SiCr、AISI 4140、AISI 8620
硬化处理渗碳淬火58–62 HRC,或感应淬火50–55 HRC
表面粗糙度锥面Ra 0.4 µm,内孔Ra 0.8 µm
锥度精度AT3级或更优,符合ISO 1947
同心度≤0.005mm TIR(相对主轴鼻端)
螺纹类型公制、UNF或按图纸定制
加工工艺CNC车削、内圆磨削、外圆磨削、研磨
检测方式100%尺寸检验,每批次附CMM报告
批量范围1–5000件,小批量不收取换线费
交期打样15天,批量生产20天
标记按您的规格激光打标(零件号、日期代码、Logo)

定制CNC夹头 25-700mm

我们使用带动力刀具的CNC车床加工毛坯,然后在专用夹头磨床上磨削锥面和内孔。长鼻段在粗加工后进行去应力处理,防止变形。最终研磨使密封面达到镜面效果。

客户选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每炉钢材都有唯一的炉批号。我们将其记录在您的订单档案中。如果零件在使用中出现问题,我们可以追溯到具体的原材料、机床和操作人员。绝无含糊。

2. 每批次附检测报告。 每次发货均附带完整的尺寸检测报告。不是泛泛的合格证,而是每个关键特征实测值的真实数据表——锥角、同心度、硬度、表面粗糙度,一应俱全。我们签字确认,您可以随时审核。

3. 同一工厂完成CNC加工+冲压+弹簧+散热片。 您的夹头卡盘可能需要弹簧夹头镶件或冲压挡圈。这些我们都能在同一厂区内完成。一张采购订单、一套质量体系、一个交货日期。协调更少,延误更少。

这些零件的应用场景

自动车床46型夹头属于夹具类零部件。它们在车削、钻孔和攻丝过程中夹持棒料或预加工毛坯。长鼻延伸段可伸入深孔或越过固定导向装置。

  • 瑞士型及自动车床主轴,用于医用螺钉毛坯加工
  • 手表齿轮轴及齿轮毛坯加工——小直径、高同心度要求
  • 汽车燃油喷射器喷嘴体——延伸鼻端可避让夹具
  • 电气连接器插针——细长零件需要靠近切削点提供支撑
  • 航空航天紧固件毛坯——数千次循环中保持稳定的夹持力

“46型”指主轴鼻端锥度和螺纹尺寸。适用于常见的日韩自动车床(Citizen、Star、Tsugami、Hanwha)。如果您的 spindle 规格不同,我们同样可以制造。只需发送图纸即可。

客户下单前常问的问题

问:你们的起订量是多少? 答:无起订量。我们先加工一件样品供您试装,然后批量生产。刀具费用在生产批量中分摊到单价里。

问:你们如何保证公差和质量? 答:我们在专用设备上磨削锥面和内孔。每件产品均通过三坐标测量机和锥度规检测。检测报告随货附上。如有零件超出规格,我们免费更换。

问:定制夹头卡盘的交期是多久? 答:图纸确认后15个工作日出样品。100件以上的批量生产需20个工作日。急单可加急处理(收取额外费用)——我们有专用的快速响应产线。

问:你们提供材质证书吗? 答:提供。每批次均附原材料钢厂证书和硬度检测报告。如需第三方检测(SGS、BV),我们可按成本价代为安排。

发送您的图纸

我们在12小时内给出确定报价,绝无模糊估算。您将获得价格、交期以及对您图纸的技术评审——包括我们发现的任何设计隐患。

将您的PDF或STEP文件发送至 sc@bquq.com 或通过WhatsApp联系我们:+86 13713157787

我们是位于中国东莞的精密制造合作伙伴。定制CNC夹头卡盘,中国制造,无起订量,全程可追溯。发送图纸,我们为您做到最好。

需要其他零件?我们同样在东莞工厂加工定制CNC加工自动车床夹头及导向衬套组件 | BQUQ


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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