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定制CNC加工自动车床32型六角孔弹簧夹头 | BQUQ

开篇这是一款32型六角孔弹簧夹头,严格按照您的图纸加工。我们不销售现成的近似品。每一支夹头均依据您的图纸切割加工,六角几何形状和孔径尺寸在发货前经过验证。图纸正确,夹头就正确。概览: 孔径和六角平面公差±0.005 mm,表面粗糙度Ra 0.4,交期7–10个工作日,无起订量。中国制造,从我们的东莞工厂发货。规格参数参数数值备注材料选项65Mn、60Si2Mn、9CrSi、42CrMo、SUS44


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开篇

这是一款32型六角孔弹簧夹头,严格按照您的图纸加工。我们不销售现成的近似品。每一支夹头均依据您的图纸切割加工,六角几何形状和孔径尺寸在发货前经过验证。图纸正确,夹头就正确。

概览: 孔径和六角平面公差±0.005 mm,表面粗糙度Ra 0.4,交期7–10个工作日,无起订量。中国制造,从我们的东莞工厂发货。

规格参数

参数数值备注
材料选项65Mn、60Si2Mn、9CrSi、42CrMo、SUS440C弹簧钢或合金钢,按您的图纸选择
硬度HRC 45–52热处理后,表面淬火或整体淬火
孔径公差±0.005 mm六角平面按对角测量
六角尺寸范围2 mm – 12 mm(对边)其他尺寸可定制
同心度≤0.008 mm TIR孔径对外锥
表面粗糙度孔径Ra 0.4,其余Ra 0.8无毛刺,无刀痕
加工工艺CNC车削、CNC铣削、线切割开槽3槽或4槽设计,按您的规格
热处理真空淬火或油淬+回火批次炉,带温度记录
检验100%尺寸检测,5%三坐标全尺寸报告每批次附检测报告
交期样品7–10个工作日批量订单15天
起订量无起订量单件测试也可以
批量规模1 – 100,000件任何数量同等公差

定制CNC夹头卡盘 自动车床46型圆棒料

我们使用带动力刀具的CNC车床加工外锥和孔径,然后用线切割开槽。这样可以保证槽宽一致,且热处理后无变形。除非您的图纸要求,我们不在线切割后磨削孔径——我们可以做,但会增加成本。告诉我们您的需求即可。

客户将图纸发给我们的三大理由

1. 批次可追溯的质量。 每个热处理批次都有炉温记录。每个机加工批次都有流转卡。如果您的产线上出现问题,我们可以追溯到确切的材料批次和操作员班次。没有猜测。

2. 每批次附检测报告。 每个批次都附带尺寸检测报告,而不仅仅是样品检测。孔径尺寸、六角平面宽度、同心度、硬度——全部测量并记录。关键尺寸使用三坐标测量机,硬度使用洛氏硬度计。报告为PDF格式,随货发送。

3. 一家工厂完成CNC加工+冲压+弹簧+散热器。 您的夹头不是装配件中的唯一零件。我们还生产推动夹头的弹簧、固定夹头的冲压件以及为其散热的散热器。一张采购订单、一个质量体系、一个发货地址。您节省运费,也省去扯皮。

这些零件的应用场景

这款32型六角孔弹簧夹头用于自动车床——即送进六角棒料的机床。典型应用:

  • 走心式CNC车床,加工六角螺钉、螺栓和接头。夹头夹持六角棒料而不损伤平面。
  • 多轴自动车床,大批量加工黄铜和铝制零件。六角孔防止工件在钻孔和攻丝时旋转。
  • 预加工六角零件的二次加工。 您需要的是夹持六角台阶的夹头,而不是圆形的。
  • 医疗器械制造,小型六角植入物需要可重复的同心度。我们的±0.008 mm TIR完全可以满足。
  • 紧固件生产,加工内六角紧定螺钉和内六角螺栓。夹头必须承受数百万次循环——我们的65Mn材料配HRC 48硬度完全胜任。

如果您在32型机床上加工六角棒料,这支夹头就是主轴和零件之间的接口。搞错了,每个零件都是废品。搞对了,您可以无人值守运行。

客户下单前常问的问题

问:起订量是多少? 答:无起订量。我们可以做一件供测试,也可以做10,000件供量产。单价随数量下降,但公差不变。

问:你们如何保证公差? 答:我们测量每一支夹头。孔径和六角用塞规和三坐标测量机检测。同心度在精密芯轴上检测。检测报告随货附带。如果尺寸超差,我们自费更换。

问:交期多久? 答:图纸确认后,样品7–10个工作日。500件以上的批量订单需要15天。我们不会报出比实际交付能力更短的交期——这是承诺。

问:你们提供材质证明吗? 答:提供。我们提供原材料的钢厂证书和我们自己的热处理报告。如果您需要第三方检测,我们可以按成本价安排。对于航空或医疗用途,我们增加完整的可追溯性文件。

发送您的图纸

将您的图纸发送给我们——PDF、STEP或IGES格式均可。我们将检查几何形状,确认材料和热处理要求,并在12小时内给您正式报价。无起订量、无讨价还价、无意外。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

我们是中国东莞的一家精密制造工厂,在CNC加工、冲压、弹簧和散热器领域拥有20年经验。您的定制CNC夹头卡盘只是我们业务的一小部分——但我们把它当作唯一的事情来对待。发送图纸,获取报价。

需要其他零件?我们同样在东莞工厂加工定制CNC弹簧夹头长鼻加长自动车床25型


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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