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定制CNC筒夹卡盘 15型圆孔加长筒夹

开篇这是一款15型圆孔加长筒夹,严格按照您的图纸加工制造。我们不销售现成的近似产品。每一尺寸在发货前均经过切削、测量和验证。如果图纸标注±0.005 mm,我们就保证±0.005 mm。概览:公差低至±0.005 mm,交期7–12个工作日,无起订量要求,附带材质证明。规格参数我们使用CNC走心式车床和多轴自动车床加工这些产品。加长鼻端设计使您能够深入工件内孔,同时不牺牲夹持同心度。根据图纸要求进


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开篇

这是一款15型圆孔加长筒夹,严格按照您的图纸加工制造。我们不销售现成的近似产品。每一尺寸在发货前均经过切削、测量和验证。如果图纸标注±0.005 mm,我们就保证±0.005 mm。

概览:公差低至±0.005 mm,交期7–12个工作日,无起订量要求,附带材质证明。

规格参数

我们使用CNC走心式车床和多轴自动车床加工这些产品。加长鼻端设计使您能够深入工件内孔,同时不牺牲夹持同心度。根据图纸要求进行淬硬和磨削处理。

参数数值
材质AISI 4140、8620、12L14,或按您的规格
硬度58–62 HRC(渗碳淬硬)或40–45 HRC(整体淬硬)
工艺CNC车削、铣削、内圆磨削、线切割开槽
公差内孔ID ±0.005 mm,外径 ±0.01 mm
表面粗糙度内孔Ra 0.4 µm,锥面Ra 0.8 µm
同心度内孔与锥面之间≤0.005 mm TIR
批量1件至10,000件,无起订量
交期原型件7个工作日,量产件12个工作日
检测100%尺寸检验,每批次附CMM报告
标识激光刻印零件编号和热处理炉号

定制CNC夹头 46型 正面圆形内孔

我们在热处理后磨削锥面。这是保证定位角度精度的唯一方法。即使是原型件,我们也绝不省略此步骤。

客户将图纸发给我们 的三大理由

1. 批次可追溯的质量。 每批次都有唯一的炉号。我们记录材料批次、操作人员、刀具磨损数据和检测结果。如果六个月后出现问题,我们可以追溯到生产该产品的具体班次。这不是形式主义的文件。这是我们快速找到并解决根本问题的方式。

2. 每批次附检测报告。 每次发货都会附带完整的尺寸检测报告。不是泛泛的合格证书,而是关键特征(如内孔ID、锥角和同心度)的实际测量值。我们使用三坐标测量机和气动量仪,而不是卡尺。如果尺寸超差,我们会在产品到达您手中之前将其剔除。

3. 同一工厂完成CNC加工、冲压、弹簧和散热器。 您的筒夹卡盘通常安装在一个更大的组件中。您可能需要冲压保持架、顶出弹簧或主轴电机散热器。我们在同一厂区内生产所有这些产品。您发送一套图纸,获得一份报价,收到一次整合发货。供应商更少,交接更少,借口更少。

这些零件的应用场景

15型加长筒夹不是通用工具。它用于标准筒夹无法触及或因干涉而无法夹持的场合。

  • 走心式自动车床:加长鼻端避开导套,深入小型车削零件的深孔沉孔。
  • 自动车床主轴:圆孔可夹持Ø3 mm至Ø15 mm的圆棒料,常用于黄铜和铝制阀门部件。
  • 医疗器械加工:小型骨螺钉和植入物驱动工具需要同心夹持且跳动极小。加长鼻端可减少切削尖端的振动。
  • 液压接头:加长筒夹在尾端钻孔和攻丝时夹持六角或圆形毛坯。更长的夹持长度可防止高进给率下零件后退。
  • 航空航天紧固件:钛合金和Inconel合金毛坯需要刚性支撑。淬硬内孔可抵抗磨蚀性材料的磨损。

如果您的零件具有深孔、薄壁或严格的同心度要求,这种筒夹设计很可能正是您所需要的。

客户下单前常问的问题

问:你们的起订量是多少? 答:无起订量。我们可以制作一件原型或一百万件产品。单价随数量增加而下降,但装夹成本相同。单件采购单价较高。500件时,单件价格显著下降。

问:你们如何保证公差和同心度? 答:我们在热处理后于同一装夹中磨削锥面和内孔。这消除了重新装夹带来的误差。随后我们使用气动量仪测量每件产品的内孔,使用三坐标测量机测量锥面。检测报告显示实际数值,而不仅仅是合格/不合格标记。

问:定制筒夹的交期是多久? 答:标准材质的原型件为7个工作日。1000件的量产批次需要12个工作日。如果您需要加急,我们可以加收20%的加急费,具体视材料供应情况而定。

问:你们提供材质证明吗? 答:提供。我们提供原钢厂出具的钢厂检验证书,以及我们自己的热处理报告。如果您需要第三方检测,我们可以按成本价安排。未经您书面批准,我们绝不更换材料。

发送您的图纸

将您的PDF或STEP文件发送至sc@bquq.com。我们在12小时内回复固定报价。请注明您的目标数量和材质偏好。如果您不确定材质,我们将根据您的应用推荐合适的材料。

紧急询价请通过WhatsApp联系+86 13713157787。我们位于中国东莞,工作时间内一小时内回复。

您的图纸是起点。其余交给我们——精密制造、检测和发货。无起订量,无意外。立即发送。

需要其他零件?我们同样在东莞工厂加工定制CNC自动车床46型小孔径弹簧夹头 | BQUQ


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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