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精密AI服务器EMI屏蔽罩支架 | 定制金属冲压 无起订量

引言您的AI服务器设计的可靠性,取决于保护它的屏蔽组件。我们根据您的图纸定制EMI屏蔽罩和支架,而非按目录选型。每件产品在发货前均经过全检,并附带完整检验报告。概览: 关键尺寸公差±0.05 mm,标准交期7天,无起订量,材料全程可追溯。我们是中国东莞的一家精密制造工厂,拥有20年金属冲压经验。规格参数参数数值材料不锈钢(SUS301、SUS304),镀锌钢板(SGCC、SECC),铝(5052、


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引言

您的AI服务器设计的可靠性,取决于保护它的屏蔽组件。我们根据您的图纸定制EMI屏蔽罩和支架,而非按目录选型。每件产品在发货前均经过全检,并附带完整检验报告。

概览: 关键尺寸公差±0.05 mm,标准交期7天,无起订量,材料全程可追溯。我们是中国东莞的一家精密制造工厂,拥有20年金属冲压经验。

规格参数

参数数值
材料不锈钢(SUS301、SUS304),镀锌钢板(SGCC、SECC),铝(5052、6061),铜合金(C1100、C17200)
厚度范围0.1 mm – 3.0 mm
公差±0.05 mm(关键尺寸),±0.10 mm(标准尺寸)
工艺级进模冲压、复合模冲压、CNC冲孔、折弯、攻牙、沉孔
表面处理光亮退火、镀镍、镀锡、镀锌、粉末喷涂、钝化
最大零件尺寸600 mm x 400 mm
最小零件尺寸5 mm x 5 mm
批量范围1件至1,000,000件(无起订量)
交期样品3天,量产7天(常规)
检测CMM(三坐标测量机)、光学投影仪、盐雾试验、硬度测试
认证ISO 9001:2015、IATF 16949(可申请)、材质证明(EN 10204 3.1)

定制太阳能光伏安装支架

我们使用25吨至250吨高速冲床(最高600次/分钟)及精密线切割模具。模具车间自主制造和维护所有模具,从模具设计到成品零件全程把控质量。

客户选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每批产品均有唯一批次号。我们追踪每批次的材料炉号、模具编号和操作员ID。若出现现场问题,可精确追溯至对应冲压批次。您获得的是清晰的溯源链,而非模糊的“我们已检验”。

2. 每批附带检验报告。 您将收到包含实际测量值的尺寸报告,而非仅标注合格/不合格。我们提供关键特征的CMM数据、表面粗糙度读数和材料硬度结果。报告由我们的QC工程师签字,并在发货后24小时内提供。

3. 一家工厂完成CNC+冲压+弹簧+散热器。 您的EMI屏蔽罩通常需要弹片或散热器接口。无需协调三家供应商,我们可在同一厂区内全部完成。这降低了您的物流成本,缩短交期,并消除配合件之间的公差失配。一张图纸,一个责任方。

应用领域

我们的定制金属冲压件应用于真实的高温、高频环境:

  • AI GPU服务器: PCIe插槽、NVLink连接器和电源单元的EMI屏蔽罩。这些零件可屏蔽2.4 GHz及以上的电磁干扰。
  • 数据中心交换机: SFP+和QSFP28笼子的冲压支架、接地弹片和卡导轨。
  • 存储阵列: NVMe硬盘位的屏蔽盖板、机箱接缝的冲压EMI衬垫。
  • 边缘计算设备: M.2模块、USB-C端口和RJ45插座的小型冲压屏蔽罩。
  • 电源分配单元: 母排支架、DC-DC转换器冲压盖板以及机箱EMI弹片触点。

这些零件必须在反复热循环(0°C至85°C)后保持形状,并在潮湿环境中耐腐蚀。我们的冲压工艺和表面处理正是为此而选。

客户下单前的常见问题

问:起订量是多少? 答:无起订量。无论是1件样品还是100万件量产,我们都以相同公差进行冲压。小批量采用简化模具以降低模具成本;大批量采用级进模以最大化生产效率。

问:如何保证公差和质量? 答:我们每批生产均实施过程SPC(统计过程控制)。QC团队测量首件、生产过程中的每第50件以及末件。随货附上完整检验报告。若任何尺寸超差,我们100%全检分选并无偿返工。

问:冲压件的交期是多久? 答:模具确认后样品交期3-5天。标准件量产交期7天,多道折弯和电镀的复杂件10-14天。我们通过DHL、FedEx或空运发货至全球。

问:能否提供材质证明? 答:可以。我们提供钢和铝的EN 10204 3.1材质证明,以及镀层厚度证书。同时提供RoHS和REACH合规文件。所有材料均采购自认证钢厂,证书保存10年。

发送您的图纸

我们是中国制造的精密制造合作伙伴,而非中间商。请将您的2D或3D图纸(STEP、IGES、PDF或DXF格式)发送给我们,我们将在12小时内回复正式报价。在您确认之前,我们将确认材料、公差、表面处理和交期。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

无起订量,无压力。只有清晰的报价和通过检验的零件。

需要其他零件?我们同样在东莞工厂加工精密冲压接触弹片 | 中国定制金属冲压加工


相关产品

参数

参数能力
材料SPCC、SGCC、SUS301/304/316、黄铜、铜、铍铜、磷青铜
工艺级进模冲压、精冲、深拉深、折弯、攻丝
公差±0.01mm标准,±0.005mm可按要求
表面处理镀锌、镀镍、镀锡、镀金、粉末喷涂、钝化、阳极氧化
模具尺寸最大1200 x 800 mm,16-250吨冲床
厚度0.05 - 6.0 mm板材,线材0.1 - 8.0 mm
打样7-15天模具制作,样品无最小起订量
检测每批次全检报告,CMM和三坐标光学测量

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