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精密镀锌冲压支架与卡扣 | 定制金属冲压,无最小起订量

开篇您的图纸决定部件,我们定义工艺。这些镀锌冲压支架和卡扣完全按照您的CAD文件生产。我们不销售现货毛坯。每一件产品在发货前都经过冲压、电镀和验证。公差:关键尺寸±0.05 mm交期:标准冲压10-15天无最小起订量:可订购50件或500,000件材料厚度:0.3 mm至6.0 mm表面处理:镀锌(无色、黄色或蓝色),符合ASTM B633标准我们是一家位于中国东莞的精密制造工厂,拥有20年金属冲


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开篇

您的图纸决定部件,我们定义工艺。

这些镀锌冲压支架和卡扣完全按照您的CAD文件生产。我们不销售现货毛坯。每一件产品在发货前都经过冲压、电镀和验证。

  • 公差:关键尺寸±0.05 mm
  • 交期:标准冲压10-15天
  • 无最小起订量:可订购50件或500,000件
  • 材料厚度:0.3 mm至6.0 mm
  • 表面处理:镀锌(无色、黄色或蓝色),符合ASTM B633标准

我们是一家位于中国东莞的精密制造工厂,拥有20年金属冲压经验。您发送图纸,我们在12小时内返回正式报价。

规格参数

参数数值
材料SPCC、SECC、SUS301、SUS304、5052铝、黄铜、磷青铜
材料厚度0.3 mm – 6.0 mm
冲压设备25吨至250吨高速及液压冲床
二次加工攻丝、沉孔、折弯、去毛刺、铆接
公差标准±0.05 mm;可定制±0.02 mm
表面处理镀锌(无色/黄色/蓝色)、镀镍、镀铬、粉末喷涂、钝化
批量规模无最小起订量 – 从打样到批量生产
检验关键特征100%尺寸检测;按AQL 2.5标准批次抽检
交期打样:5-7天;生产:确认后10-15天
认证ISO 9001:2015,可提供材料证书(EN 10204 3.1)

EV高压接触器零件

所有冲压模具均为厂内自制。我们使用级进模生产大批量卡扣,使用复合模加工复杂支架几何形状。这确保了低单位成本和高重复精度。

买家选择向我们发送图纸的三大理由

1. 批次可追溯质量 每个批次都有唯一的工作编号。我们记录材料批次、模具组、冲压参数和电镀槽数据。如果零件在您的装配中失效,我们可以追溯到具体生产班次。无需您提出要求,即可获得完整可追溯性。

2. 每批附检验报告 每次发货均附带尺寸检验报告。我们使用三坐标测量机和光学投影仪测量关键特征。报告列出实际测量值与您图纸公差的对比。进料检验无意外。

3. 同一工厂完成CNC + 冲压 + 弹簧 + 散热器 您的支架可能需要弹簧卡扣、CNC机加工销钉或散热器附件。我们可在同一厂区内完成全部四道工序。您无需面对多家供应商、运输延误和零件间的公差匹配问题。一套图纸,一个责任方。

这些零件的应用领域

镀锌冲压支架和卡扣是通用性极强的核心部件。我们为以下行业供货:

  • 汽车行业: 安全带支架、油管卡扣、刹车线固定夹
  • 电子行业: PCB安装支架、EMI屏蔽卡扣、电池接触弹片
  • 家电行业: 铰链支架、电机安装座、门锁卡扣
  • 家具行业: 凸轮锁支架、层板支撑卡扣、抽屉滑轨固定件
  • 工业设备: 线缆管理卡扣、传感器安装支架、护栏紧固件

镀锌层提供耐腐蚀性能:无色镀锌可承受盐雾测试72小时,黄色镀锌可达120小时。对于户外或高湿度环境使用,我们建议选择黄色或蓝色镀锌并加封闭剂。

买家下单前常见问题

问:最小起订量是多少? 答:无最小起订量。我们可为试产冲压50件,也可为批量生产冲压500,000件。小批量时模具费用单独报价,大批量时则分摊到单价中。

问:如何保证公差和品质? 答:每套新模具都进行首件检验。生产过程中,每2小时检查一次关键尺寸。每次发货附带完整尺寸报告。如零件超出公差,我们免费更换。

问:交期是多久? 答:打样冲压:5-7天。批量生产:样品确认后10-15天。加急订单,简单零件可缩短至7天。

问:是否提供材料证书? 答:是的。我们为钢材、不锈钢和铝材提供EN 10204 3.1材料证书。可提供符合ASTM B633标准的镀层厚度报告。

发送您的图纸

请将您的2D或3D文件发送给我们。我们将评估可成形性,推荐材料和镀层方案,并在12小时内返回正式报价。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

中国制造的定制金属冲压并不意味着牺牲精度。它意味着以更低的成本获得同样的公差。今天就发送您的图纸。

需要其他零件?我们同样在东莞工厂加工按图定制的精密冲压黄铜电气端子与触点


相关产品

参数

参数能力
材料SPCC、SGCC、SUS301/304/316、黄铜、铜、铍铜、磷青铜
工艺级进模冲压、精冲、深拉深、折弯、攻丝
公差±0.01mm标准,±0.005mm可按要求
表面处理镀锌、镀镍、镀锡、镀金、粉末喷涂、钝化、阳极氧化
模具尺寸最大1200 x 800 mm,16-250吨冲床
厚度0.05 - 6.0 mm板材,线材0.1 - 8.0 mm
打样7-15天模具制作,样品无最小起订量
检测每批次全检报告,CMM和三坐标光学测量

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