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精密冲压微孔过滤网 | 定制金属冲压,无最小起订量

开场您的图纸是起点。我们将其转化为冲压微孔过滤网,确保微米级开孔尺寸和平面度公差精准达标。每批次发货前均经过验证,绝无猜测。我们是BQUQ,一家位于中国东莞的精密制造工厂。我们运营金属冲压生产线已有20年。我们的微孔过滤网广泛应用于对污染控制要求严苛的场合。公差:关键尺寸±0.01 mm材料厚度:0.03 mm 至 0.5 mm最小开孔:0.05 mm(圆形、方形或定制形状)交期:原型样品10-1


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开场

您的图纸是起点。我们将其转化为冲压微孔过滤网,确保微米级开孔尺寸和平面度公差精准达标。每批次发货前均经过验证,绝无猜测。

我们是BQUQ,一家位于中国东莞的精密制造工厂。我们运营金属冲压生产线已有20年。我们的微孔过滤网广泛应用于对污染控制要求严苛的场合。

  • 公差:关键尺寸±0.01 mm
  • 材料厚度:0.03 mm 至 0.5 mm
  • 最小开孔:0.05 mm(圆形、方形或定制形状)
  • 交期:原型样品10-15个工作日,批量生产15-20天
  • 无最小起订量:可订购1件或100万件
  • 检验:首件100%尺寸全检,批量产品按AQL 0.65抽检

规格参数

参数数值
材料不锈钢304、316L、430;铜、黄铜、镍、磷青铜、铝
材料厚度0.03 mm – 0.5 mm
最小孔径0.05 mm(圆形),0.08 mm(方形)
孔径公差孔径±0.005 mm,孔距±0.01 mm
平面度20 mm长度内≤0.02 mm
毛刺高度≤0.01 mm(可提供二次精整处理)
表面处理冲压态、电解抛光、钝化或电镀(镀镍、镀金、镀锡)
模具类型级进模、复合模或精冲模
冲压能力10 – 250吨
生产速度最高每分钟800次冲程
批量规模1件(原型)至每月500万件
检测设备三坐标测量机、光学投影仪、2.5D影像测量系统、数显千分尺
证书材质证书(EN 10204 3.1)、RoHS、REACH、IATF 16949(可应要求提供)

精密电机冲片冲压件

买家将图纸发给我们的三大理由

1. 批次可追溯的质量。 每卷材料都有唯一的批号。该批号伴随零件经历冲压、清洗和检验全过程。如果您的装配线上出现问题,我们可以追溯到具体的卷材、冲床和操作班组。每批货物均附带完整的追溯报告。

2. 每批次均附检验报告。 我们不仅检验首件。每批次均根据AQL抽样方案出具尺寸报告。我们测量孔径、孔距、平面度和毛刺高度。报告在货物出厂前发送给您。您可以在货物到达前确认零件品质合格。

3. 一站式工厂:CNC加工+冲压+弹簧+散热器。 您的微孔过滤网通常安装在外壳或组件内部。无需管理四家供应商,您只需将整个组件的图纸发给我们。我们冲压滤网、CNC加工外壳、制造固定用的弹簧,如需散热器也可一并装配。一张采购订单、一套质量体系、一个交货日期。

这些零件的应用领域

我们的冲压微孔过滤网并非装饰件。它们是严苛环境中使用的功能组件。

  • 医疗器械: 输液管路在线过滤器、呼吸设备、外科吸引头。316L不锈钢耐腐蚀,可反复灭菌。
  • 汽车燃油系统: 燃油泵和喷油器内部的精细滤网。防止杂质损坏精密喷嘴。我们可将孔径公差控制在满足柴油喷射系统要求的精度。
  • 液压和气动阀门: 保护阀座免受污染的滤网。平面度公差确保与阀体形成良好密封。
  • 传感器和电子设备: 压力传感器、流量传感器和麦克风使用冲压滤网作为保护罩,同时允许空气或液体通过。无毛刺边缘防止颗粒脱落。
  • 工业喷雾喷嘴: 防止油漆喷涂机、冷却系统和农业喷嘴堵塞的过滤器。控制开孔率以维持流量。
  • 实验室和分析设备: 样品过滤、颗粒分析和气相色谱使用具有精确、可重复孔型的滤网。

买家在下单前常问的问题

问:你们真的没有最小起订量吗? 答:是的。我们可以冲压一件原型用于您的装配测试。批量生产时,数量由您决定。许多客户先订购500件进行试产,然后扩大至数百万件。单价随数量增加而降低,但我们绝不会强制您超量订购。

问:你们如何保证公差和质量? 答:首先,我们在开模前会审核您的图纸。如果发现某个公差在冲压工艺中无法实现,我们会告知您并建议替代方案。模具制造完成后,我们进行首件检验并发送完整的尺寸报告给您。生产过程中,我们使用2.5D影像测量系统和三坐标测量机对每批次进行检验。报告随货物一并提供。

问:定制零件的交期是多久? 答:原型模具制作需7-10天。模具确认后,批量产品15-20天内发货。如果您急需零件,我们可以在3天内制作简易模具生产小批量。这在设备维修或紧急更换时很常见。

问:你们能提供材质证书吗? 答:可以。我们为不锈钢及其他合金提供EN 10204 3.1材质证书。同时提供RoHS和REACH合规文件。如果您需要指定钢厂或牌号,我们可以为您采购。

发送您的图纸

无需再等待中间商的报价。直接将图纸发送至工厂车间。

我们将在12小时内回复正式报价。报价包含模具费用、单价、交期,以及如果发现零件有可优化空间时的DFM(面向制造的设计)建议。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

精密制造、定制金属冲压、20年中国制造经验。无最小起订量。今天就发送您的图纸给我们。

需要其他零件?我们同样在东莞工厂加工精密冲压EMI屏蔽罩 | 定制金属冲压,无最小起订量


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参数

参数能力
材料SPCC、SGCC、SUS301/304/316、黄铜、铜、铍铜、磷青铜
工艺级进模冲压、精冲、深拉深、折弯、攻丝
公差±0.01mm标准,±0.005mm可按要求
表面处理镀锌、镀镍、镀锡、镀金、粉末喷涂、钝化、阳极氧化
模具尺寸最大1200 x 800 mm,16-250吨冲床
厚度0.05 - 6.0 mm板材,线材0.1 - 8.0 mm
打样7-15天模具制作,样品无最小起订量
检测每批次全检报告,CMM和三坐标光学测量

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