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定制折叠鳍片铝散热器 | 精密制造,无最小起订量

开篇您的图纸。我们的机器。一款贴合您机箱并达到热性能目标的散热器。我们按照您的精确图纸加工和组装折叠鳍片铝散热器。每件产品在出厂前均经过鳍片间距、平面度和接口表面处理的验证。来料检验时不会出现意外。公差:关键安装表面 ±0.05 mm鳍片间距:标准 2.0 mm 至 8.0 mm,可依要求更紧密交期:原型 10–15 个工作日,批量生产 20–25 个工作日无最小起订量——一张图纸或一万件均可每批


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开篇

您的图纸。我们的机器。一款贴合您机箱并达到热性能目标的散热器。

我们按照您的精确图纸加工和组装折叠鳍片铝散热器。每件产品在出厂前均经过鳍片间距、平面度和接口表面处理的验证。来料检验时不会出现意外。

  • 公差:关键安装表面 ±0.05 mm
  • 鳍片间距:标准 2.0 mm 至 8.0 mm,可依要求更紧密
  • 交期:原型 10–15 个工作日,批量生产 20–25 个工作日
  • 无最小起订量——一张图纸或一万件均可
  • 每批次附 100% 尺寸检验报告

规格参数

参数数值
材料铝 6063-T5、6061-T6、1050、1100
鳍片厚度0.3 mm – 2.0 mm
鳍片高度5 mm – 150 mm
底板厚度2 mm – 20 mm
鳍片间距2.0 mm – 8.0 mm(可定制模具)
最大零件尺寸600 mm x 400 mm x 150 mm
工艺CNC 加工、CNC 折弯、刨削、冲压、铆接、环氧树脂粘接
表面处理透明阳极氧化(≤10 µm)、黑色阳极氧化、化学转化膜(Alodine)、喷砂、机加工态
平面度(底板)100 mm 范围内 ≤0.05 mm
平行度(鳍片顶端)全长范围内 ≤0.10 mm
公差(机加工特征)±0.05 mm
批量规模1 件至 100,000 件
检验CMM、光学投影仪、表面粗糙度仪、热阻测试(按要求)
认证ISO 9001:2015,按炉号提供材质证明

定制铜质铲齿散热器

买家选择将图纸发给我们 的三大理由

1. 批次可追溯的质量,而非仅仅一件样品。 我们为每张订单分配唯一的工单号。原材料炉号、机床操作员、CNC 程序版本和检验结果均与该工单号关联。如果您的产线上出现问题,我们可以精确追溯到生产该批次的日期和时段。每批货物随附一份 PDF 报告——不是泛泛的证书,而是您所关注尺寸的实际测量值。

2. 一家工厂完成 CNC + 冲压 + 弹簧 + 散热器。 大多数散热器厂商只做挤压件或只做冲压件。我们在同一厂房内运营四条产线。这意味着您的折叠鳍片散热器、其冲压安装夹以及将其压紧在 IGBT 上的压缩弹簧都可以来自同一家工厂。一张采购订单、一套质量体系、一张运费单。供应商越少,零件不匹配时的推诿就越少。

3. 我们制造散热器已有 20 年经验。 我们的工程师见识过各种失效模式——模具不良导致的鳍片倾斜、残余应力导致的底板凹陷、关键表面上的阳极氧化堆积。我们围绕避免这些问题来设计工艺流程。我们还会在开料加工之前指出您图纸中的问题。如果您指定的鳍片间距对该合金而言过密,我们会在您为模具付款之前告知您。

这些零件的应用领域

折叠鳍片铝散热器是高密度电子设备中强制风冷和自然对流冷却的主力产品。常见应用包括:

  • 电力电子 – 工业机柜中的 IGBT 模块、整流器、电机驱动器、逆变器
  • 电信设备 – 基站功率放大器、射频模块、大功率发射机
  • LED 照明 – 高棚灯、路灯、园艺生长灯
  • 医疗设备 – MRI 梯度放大器、CT 扫描仪电源、激光驱动器
  • 储能系统 – 电池管理系统、DC-DC 转换器、充电器
  • 汽车电子 – 电动汽车车载充电器、直流快充桩、电机控制器(非安全关键件)
  • 测试与测量 – 台式电源、电子负载、信号发生器

在相同占位面积下,折叠鳍片提供的表面积是平板的 2–3 倍。它们比压铸或刨削散热器更轻,模具成本仅为挤压模具的一小部分。这使其成为中等批量(每年 100–50,000 件)以及产品改版期间几何形状经常变化的理想选择。

买家在下单前常问的问题

问:你们真的没有最小起订量吗? 答:是的。我们使用与量产相同的 CNC 机床生产 1–5 件的原型订单。小批量订单的单件价格略高,但您获得的是相同的工艺、相同的检验和相同的质量体系。当您扩大批量时,单件价格会自动下降。

问:鳍片间距和底板平面度能达到什么公差? 答:鳍片间距 ±0.10 mm,底板平面度在 100 mm 范围内 ≤0.05 mm,机加工安装表面 ±0.05 mm。这些都是标准值,而非“最佳状态”。如果您需要更严格的公差——例如均温板界面的平面度 ≤0.02 mm——我们可以通过增加一道磨削工序来实现。

问:定制折叠鳍片散热器的交期是多久? 答:原型(1–10 件):图纸确认后 10–15 个工作日。批量生产(100 件以上):20–25 个工作日。我们常备常用规格的 6063-T5 和 6061-T6 库存,因此可以在您批准报价的当天开始下料。紧急订单可加急至 7 天,需加收 20% 费用。

问:你们能提供材质证明和检验报告吗? 答:可以。每张订单随货附有铝材炉号的钢厂证书和列明所有关键特征实测值的尺寸检验报告。如果您的质量部门要求 PPAP 三级或首件检验(FAI),对于 500 件以上的订单我们免费提供。

发送您的图纸

将您的 PDF 或 STEP 文件发送至 sc@bquq.com。请附上目标热阻、气流条件和年需求量。我们的工程师将审核设计,指出任何可制造性问题,并在工作日的 12 小时内向您发送正式报价。

更倾向于电话沟通?请通过 WhatsApp 联系我们:+86 13713157787。我们提供英语、中文或西班牙语服务。

精密制造、定制散热器、中国制造——每一片鳍片背后都有 20 年的经验积淀。立即发送您的图纸。

需要其他零件?我们同样在东莞工厂加工定制黑色阳极氧化铝散热器 | 精密CNC加工,中国制造


相关产品

参数

参数能力
材料AL6063/6061/5052,纯铜C1100,铜铝复合
工艺挤压、CNC加工、铲齿、锻造、压铸、冲压翅片
翅片类型挤压翅片、针翅、铲齿翅片、折叠翅片、粘合翅片、热管、均温板
表面处理黑色阳极氧化、本色阳极氧化、镀镍、粉末喷涂
尺寸范围最大1500 x 400 x 300 mm
热测试每批次提供热阻和散热数据
打样5-7天,样品无最小起订量
检验三坐标测量仪、热阻测试仪,每批次提供完整报告

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