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定制圆形LED灯泡散热器 | 精密CNC加工,无最小起订量

开篇您的圆形LED灯泡散热器,严格按照您的图纸制造。我们负责加工、检测,并随货附上完整检测报告。无猜测,无意外。概览: CNC加工公差±0.05 mm,表面光洁度Ra 1.6,交期7-12天,无最小起订量。材质为铝6061-T6或6063-T5,可选黑色阳极氧化或本色阳极氧化。我们按您的规格制造,并在货物离开东莞之前提供验证证明。技术规格参数数值材料铝6061-T6、6063-T5、5052或铜(


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开篇

您的圆形LED灯泡散热器,严格按照您的图纸制造。我们负责加工、检测,并随货附上完整检测报告。无猜测,无意外。

概览: CNC加工公差±0.05 mm,表面光洁度Ra 1.6,交期7-12天,无最小起订量。材质为铝6061-T6或6063-T5,可选黑色阳极氧化或本色阳极氧化。我们按您的规格制造,并在货物离开东莞之前提供验证证明。

技术规格

参数数值
材料铝6061-T6、6063-T5、5052或铜(C1100)
工艺四轴CNC加工、CNC车削或压铸+CNC精加工
公差关键尺寸±0.05 mm,一般尺寸±0.1 mm
表面光洁度机加工面Ra 1.6,密封面Ra 0.8
表面处理本色阳极氧化、黑色阳极氧化或硬质阳极氧化(按您的规格)
散热片选项直齿散热片、针状散热片或螺旋散热片(定制轮廓)
最大直径300 mm(更大尺寸可协商)
最大高度150 mm
螺纹选项E26、E27、GU10或按图纸定制螺纹
批量1件至100,000件以上
交期原型件7天,批量生产12天
检测每批次附CMM报告、尺寸报告及表面光洁度检测
认证材料证书(EN 10204 3.1)、RoHS、REACH

精密加工销钉散热器

我们拥有自己的CNC生产线,因此每一道切削都在掌控之中。无外包,无中间商。如果您的图纸要求安装凸台公差为0.05 mm,我们就能做到。

客户向我们发送图纸的三大理由

1. 批次可追溯的质量。 每个散热器都有唯一的批次编号。我们跟踪该批次的材料炉号、加工设备、操作人员及检测结果。如果您需要将零件追溯到原材料,我们可在一份PDF中提供完整链条。

2. 每批次附检测报告。 您无需仅凭信任。每批货物均附带尺寸报告、关键特征CMM检测及表面光洁度读数。我们测量影响热性能的关键指标——安装面平面度、散热片高度及螺纹螺距。

3. 同一工厂完成CNC加工、冲压、弹簧及散热器。 您的LED灯泡组件可能需要冲压反光杯、弹簧触片和机加工散热器。我们在同一厂房内完成全部三种制造。这意味着只需一张采购订单、一套质量体系和一个交货日期。供应商更少,延误更少,纠纷更少。

应用领域

圆形LED灯泡散热器广泛应用于日常照明及严苛的工业灯具。常见应用包括:

  • A19、A21及PAR30 LED灯泡——为9 W至15 W驱动器和LED阵列提供被动散热。
  • GU10和MR16改造灯——紧凑型散热器,适配狭小反光杯外壳,同时将结温控制在85 °C以下。
  • 高天棚灯和天棚灯——较大直径散热器(120 mm至250 mm),可承载50 W至200 W COB模组。
  • 户外投光灯和壁装灯——阳极氧化散热器,耐腐蚀,在潮湿环境中保持良好热接触。
  • 汽车及船用LED灯具——抗震设计,带螺纹底座和密封安装面。

如果您的产品产生热量并使用圆形LED光源,我们一定加工过类似的散热器。请将您的图纸发送给我们,我们会告知是否可制造——以及如何优化。

客户下单前常见问题

问:真的没有最小起订量吗? 答:是的,没有最小起订量。我们可为您的热测试加工一件原型,也可为量产加工50,000件。单价随数量递减,但我们从不拒绝单件订单。

问:你们如何保证公差和质量? 答:每项订单均设置过程检测。加工完成后,我们对关键尺寸进行CMM检测,并进行表面轮廓测试。检测报告随货物一并交付。如有任何项目超出规格,我们自费重做。

问:中国定制散热器的交期是多久? 答:图纸确认后,原型件7天内发货。批量生产12天内发货。对于重复订单,我们保留您的工装和CNC程序,交期可缩短至7天。

问:能否提供材料证书? 答:可以。每批次均附带铝材或铜材的钢厂证书,以及RoHS和REACH声明。如果您的客户要求EN 10204 3.1,我们同样可以提供。

发送您的图纸

不要再从产品目录中选型。将您的圆形LED灯泡散热器图纸发送给我们,我们将在12小时内给出明确报价。我们将确认材料、公差、表面处理和价格——绝不含糊其辞。

将您的PDF或STEP文件发送至 sc@bquq.com,或通过WhatsApp联系我们:+86 13713157787。我们会在一个工作日内回复,通常更快。精密制造是我们的唯一业务。定制散热器是我们的专长。中国制造,发货前验证,准时交付。

需要其他零件?我们同样在东莞工厂加工定制黑色阳极氧化铝散热器 | 精密CNC加工,中国制造


相关产品

参数

参数能力
材料AL6063/6061/5052,纯铜C1100,铜铝复合
工艺挤压、CNC加工、铲齿、锻造、压铸、冲压翅片
翅片类型挤压翅片、针翅、铲齿翅片、折叠翅片、粘合翅片、热管、均温板
表面处理黑色阳极氧化、本色阳极氧化、镀镍、粉末喷涂
尺寸范围最大1500 x 400 x 300 mm
热测试每批次提供热阻和散热数据
打样5-7天,样品无最小起订量
检验三坐标测量仪、热阻测试仪,每批次提供完整报告

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