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精密CNC加工半导体腔体部件 | 定制无起订量

开场您的半导体腔体设计。我们的机床。零误差。我们直接根据您的3D模型或2D图纸加工腔体部件。每个特征均按您指定的公差进行切削,并在密封包装前通过三坐标测量机(CMM)验证。若与您的图纸不符,绝不发货。公差:关键特征±0.005 mm(0.0002 in)交期:标准批次7–15天无起订量——可订购一件原型或1,000件量产零件每批次附100%检验报告规格参数参数数值材料铝6061-T6、7075-T


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开场

您的半导体腔体设计。我们的机床。零误差。

我们直接根据您的3D模型或2D图纸加工腔体部件。每个特征均按您指定的公差进行切削,并在密封包装前通过三坐标测量机(CMM)验证。若与您的图纸不符,绝不发货。

  • 公差:关键特征±0.005 mm(0.0002 in)
  • 交期:标准批次7–15天
  • 无起订量——可订购一件原型或1,000件量产零件
  • 每批次附100%检验报告

规格参数

参数数值
材料铝6061-T6、7075-T6、不锈钢304/316L、钛Grade 2/5、铜C110、PEEK、PTFE
设备3轴、4轴、5轴CNC铣床;带动力刀塔的CNC车床
最大零件尺寸800 mm x 600 mm x 400 mm(31.5 x 23.6 x 15.7 in)
公差标准±0.005 mm;可按需±0.002 mm
表面粗糙度机加工Ra 0.4 µm;密封面Ra 0.2 µm
表面处理阳极氧化(本色、黑色、硬质)、电解抛光、钝化、镀镍
批量1–5,000件
检测CMM、光学投影仪、轮廓仪、氦质谱检漏(按需)
认证ISO 9001:2015、材料证书(EN 10204 3.1)

定制CNC加工3D打印机零件

我们可在薄壁、深腔和O型圈槽上保持严格公差。针对真空应用,我们提供低至1 x 10⁻⁹ mbar·L/s的氦质谱检漏服务。

客户选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每个零件均有唯一序列号。我们从原材料到最终检验全程追踪材料炉号、刀具路径和操作员编号。如果您的洁净室中出现问题,我们可在数分钟内追溯到确切批次。绝无含糊其辞的“我们会查”——我们向您展示完整记录。

2. 每批次附检验报告。 您不必轻信,只需验证。每批货物均附带尺寸报告,包含实际测量值,而非仅标注合格/不合格。关键特征在分辨率为0.001 mm的CMM上测量。您获得的是数据,而非承诺。

3. 同一工厂完成CNC+冲压+弹簧+散热器。 您的腔体部件可能需要冲压支架、定制弹簧或用于热管理的散热器。大多数供应商将这些外包给分承包商——我们不会。我们在东莞的同一厂区内运营全部四条产线。这意味着一份采购订单、一套质量体系、一个发货日期。更少的交接环节,更少的推诿借口。

这些部件的应用领域

这些并非装饰性零件。它们安装在工艺设备内部,一旦失效即导致停产。

  • 刻蚀腔体: 电极板、聚焦环、气体分配挡板——采用铝或陶瓷涂层金属加工,以抵抗等离子体侵蚀。
  • 沉积系统(PVD/CVD): 喷淋头、基座环和夹紧环,要求严格平面度以保证薄膜均匀生长。
  • 离子注入机: 孔径板和束流截止器,在热循环下保持位置稳定。
  • 晶圆搬运: 末端执行器、顶升销和导轨,表面光滑以避免颗粒产生。
  • 真空系统: 法兰、馈通件和腔体本体,加工确保气密密封。

如果您的零件接触晶圆、等离子体或真空密封,我们都会以同等水平的精细工艺对待。

客户下单前常见问题

问:你们的起订量是多少? 答:无起订量。我们为研发提供单件原型,也可为量产扩展至数千件。单价随数量递减,但我们不会强迫您超量采购。

问:你们如何保证公差和质量? 答:我们按您的图纸切削,然后在CMM上验证。对于关键尺寸,我们在检验报告中提供实测值。如果特征超出规格,我们会返工或报废——绝不发货。

问:你们的交期是多久? 答:原型:7–10天。量产批次:图纸确认后10–15天。对于无设计变更的重复订单,我们可备安全库存并在3天内发货。

问:你们提供材料证书吗? 答:提供。每批次均附带可追溯至钢厂的材料证书。我们还可按需提供热处理和表面处理报告。

发送您的图纸

停止比较中间商的报价。将您的图纸直接发送给实际加工的工厂。

我们将在12小时内回复固定报价——包括价格、交期及任何可制造性设计建议。无隐藏费用,无意外。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

中国精密制造,无起订量,全程可追溯。您的腔体部件,一次加工到位。

需要其他零件?我们同样在东莞工厂加工定制CNC铣削铝制支架 | 精密加工中国 | 无起订量


相关产品

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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