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定制CNC加工3D打印机零件 | 精密制造,无最小起订量

引言您的3D打印机的精度取决于其框架和运动部件的精度。我们按照您的图纸加工零件,而非按目录标准生产。每一块滑块、支架和托架在发货前都会与您的CAD模型进行核对。概览: 关键特征公差±0.005 mm,原型交期3天,无最小起订量,ISO 9001:2015认证工厂。规格参数我们在东莞运营着一家拥有20年历史的精密制造工厂。我们的CNC部门拥有32台设备,包括5轴DMG MORI和Fanuc Robo


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引言

您的3D打印机的精度取决于其框架和运动部件的精度。我们按照您的图纸加工零件,而非按目录标准生产。每一块滑块、支架和托架在发货前都会与您的CAD模型进行核对。

概览: 关键特征公差±0.005 mm,原型交期3天,无最小起订量,ISO 9001:2015认证工厂。

规格参数

我们在东莞运营着一家拥有20年历史的精密制造工厂。我们的CNC部门拥有32台设备,包括5轴DMG MORI和Fanuc Robodrill加工中心。无论是单件原型还是10,000件批量生产,我们都以同样的工艺纪律进行生产。

参数能力
材料铝6061-T6、7075-T6、黄铜、铜、POM、PEEK、不锈钢304/316
设备3轴、4轴、5轴CNC;车铣复合车床,最大加工直径Ø200 mm
公差±0.005 mm(机加工),±0.01 mm(螺纹孔)
表面处理Ra 0.4 µm至Ra 3.2 µm;阳极氧化、喷砂、化学镀镍
零件尺寸最大800 mm x 600 mm x 400 mm
批量1件至100,000件以上
交期3天(原型),10天(批量生产)
质量文件全尺寸检测报告、材料证书、RoHS/REACH

精密CNC加工螺纹紧固件

客户选择将图纸交由我们的三大理由

1. 批次可追溯的质量。 每批产品都有唯一的工单编号。我们追踪材料炉号、刀具磨损数据和操作员签名。如果零件在现场出现故障,我们可以精确追溯到具体的班次和设备。无需猜测。

2. 每批附检测报告。 每次发货均附带CMM(三坐标测量机)报告。我们在蔡司CMM上测量关键尺寸,并提供PDF和Excel数据。批量生产时,我们还会提供SPC控制图,展示过程能力(Cpk > 1.33)。

3. 一家工厂完成CNC + 冲压 + 弹簧 + 散热器。 大多数3D打印机的组装所需远不止机加工零件。我们还拥有金属冲压生产线、弹簧卷绕生产线和散热器挤压生产线。将您的完整BOM发送给我们。我们整合供应商,降低您的物流成本,并由单一责任方对质量负责。

这些零件的应用领域

我们的CNC加工3D打印机零件应用于FDM、SLA以及工业颗粒挤出机型。

  • 运动系统: 直线导轨滑块、丝杆螺母、皮带张紧块、Z轴电机安装座。
  • 挤出机组: 热端散热器、喷嘴转接头、送丝齿轮(我们使用淬硬钢加工)及双齿轮驱动壳体。
  • 框架: 铝制角码、龙门板、调平旋钮和精密垫片。
  • 外壳: 铰链门锁扣、料盘支架以及带EMI屏蔽槽的电子盒面板。

一位客户在牙科实验室24/7运行的三角洲打印机中使用我们的7075-T6铝制托板。另一位客户在航空航天复合材料高温打印机中使用我们的PEEK零件。我们还为老款打印机机型加工替换零件——无最小起订量,您可以只订购一个齿轮。

客户在下单前常问的问题

问:真的没有最小起订量吗? 答:是的,没有最小起订量。我们为爱好者加工一件,也为OEM加工50,000件。单价随数量下降,但装夹费固定不变。对于单件零件,根据复杂程度,装夹费约为50–150美元。

问:你们如何保证±0.005 mm? 答:我们对每个关键特征进行在线探测。加工完成后,在蔡司CMM上进行验证。检测报告免费附送。如果零件超出公差,我们免费重做——我们绝不发运不合格零件。

问:实际交期是多久? 答:原型件通过DHL或FedEx在3个工作日内发货。批量订单(100件以上)在10–15天内发货。紧急订单可提供24小时加急服务,按标准价格的1.5倍计费。

问:你们提供材料证书吗? 答:提供。每批产品均附带材料供应商的钢厂检验证书。我们还可应要求提供RoHS和REACH声明。对于航空航天或医疗应用,我们可提供完整的可追溯性文件。

发送您的图纸

将您的STEP、IGES或PDF图纸发送给我们。我们在12小时内回复一份确定的报价——不是估算,而是包含确认交期的实际价格。

  • 邮箱: sc@bquq.com
  • WhatsApp: +86 13713157787

我们是精密制造合作伙伴,而非中间商。您的零件在中国我们自己的工厂生产,发货前经过检验,定价面向关注公差质量的工程师。发送图纸,获取报价。

需要其他零件?我们同样在东莞工厂加工定制CNC铣削铝制支架 | 精密加工中国 | 无起订量


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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