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精密CNC加工齿轮箱轴 | 定制公差,无起订量

引言齿轮箱的性能取决于其轴。我们严格按照您的图纸进行加工——不重新设计,不替换材料。每根轴在发货前均经过验证,而非发货后。如果图纸标注Ø12.000 mm,那您收到的就是Ø12.000 mm。我们是BQUQ,一家位于中国东莞的精密制造工厂。我们运营CNC生产线已有20年。您的图纸直接下达至车间,无销售中间环节,无延误。概览: ±0.005 mm加工公差,交期7–10天,无起订量,ISO 9001:


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引言

齿轮箱的性能取决于其轴。我们严格按照您的图纸进行加工——不重新设计,不替换材料。每根轴在发货前均经过验证,而非发货后。如果图纸标注Ø12.000 mm,那您收到的就是Ø12.000 mm。

我们是BQUQ,一家位于中国东莞的精密制造工厂。我们运营CNC生产线已有20年。您的图纸直接下达至车间,无销售中间环节,无延误。

概览: ±0.005 mm加工公差,交期7–10天,无起订量,ISO 9001:2015认证,每批次附100%检验报告。

规格参数

参数数值
材料4140, 4340, 8620, 1045, 17-4PH, 303/304/316不锈钢, 6061/7075铝
直径范围3 mm – 80 mm
长度范围10 mm – 600 mm
公差±0.005 mm(可提供ISO 2768-f)
表面粗糙度Ra 0.4 µm – Ra 1.6 µm
热处理渗碳、感应淬火、整体淬火(HRC 20–60)
工艺CNC车削、CNC铣削、外圆磨削、键槽拉削、螺纹滚压
设备五轴Mazak、Citizen走心机、Doosan车削中心
批量1件至100,000件
起订量
交期打样7天,批量生产10–14天
质量体系ISO 9001:2015,IATF 16949(可应要求提供)
检测设备三坐标测量机、千分尺、表面粗糙度仪、硬度计
产地中国制造,东莞工厂

精密CNC加工机器人手臂零件铝件

采购商选择向我们发送图纸的三个理由

1. 批次可追溯质量。 每批次均分配唯一批号。材料炉号、机床操作员、检验记录——全部与该批号关联。如果您的装配线上出现问题,我们可在几分钟内追溯到位,而非数周。

2. 每批次附检验报告。 您无需仅凭信任。每批货物均附带尺寸报告。关键特征通过三坐标测量机测量。硬度和表面粗糙度均有记录。如果您的QA允许,您可以免去来料检验环节。

3. 同一工厂完成CNC加工+冲压+弹簧+散热器。 您的齿轮箱轴可能还需要卡簧、弹簧挡圈或电机外壳散热器。我们可在同一工厂内全部生产。供应商更少,物流麻烦更少,责任主体唯一。

这些零件的应用领域

我们的轴应用于24/7连续运行的齿轮箱。典型应用包括:

  • 工业减速机 – 输送机、搅拌机和起重机的输入轴和输出轴。高扭矩,高循环寿命。
  • 汽车传动系统 – 中间轴、副轴和差速器主动齿轮轴。我们可保持轴承轴颈和花键配合的严格公差。
  • 机器人与伺服执行器 – 高精度小直径轴。在这种转速下,背隙和跳动至关重要。
  • 农业机械 – 暴露于泥土和冲击载荷下的PTO轴和齿轮箱轴。我们采用8620渗碳处理以获得表面硬度。
  • 医疗器械 – 用于手术钻和输液泵的微型齿轮箱轴。材料纯净,公差严格,全程可追溯。

如果您的应用需要承受载荷、传递扭矩或定位轴承的轴——我们此前已加工过类似产品。

采购商下单前常见问题

问:你们真的没有起订量吗? 答:是的。我们为客户测试新设计而加工单件打样轴,也为生产线加工100,000件批量产品。我们的CNC机床具有高度灵活性。您为零件付费,而非为最低批量付费。

问:你们如何保证±0.005 mm公差? 答:我们按图纸加工,然后进行测量。关键直径和跳动通过分辨率为0.001 mm的三坐标测量机检测。检验报告随每批货物附上。如果零件超出规格,绝不会出厂。

问:你们的典型交期是多久? 答:打样7天发货。批量生产10–14天,取决于热处理和磨削工序。我们随报价提供确定的交期。我们承诺按期交付——如无法按期,我们会提前告知。

问:你们能提供材质证明吗? 答:可以。我们为所有原材料提供钢厂质保书。热处理报告和硬度曲线可应要求提供。所有文件均为英文。

发送您的图纸

不要再从三家不同供应商采购齿轮箱轴。将您的图纸发送给我们,12小时内获得正式报价。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

我们将回复价格、交期以及我们能保证的明确说明。绝无含糊承诺。精密制造是我们的专长。

您的图纸。我们的机床。经过验证的零件。中国制造,无起订量。

需要其他零件?我们同样在东莞工厂加工CNC车削精密轴 | 定制加工零件,无最低起订量


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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