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定制CNC夹头卡盘 非标六角孔自动车床零件

开篇您的图纸变成成品夹头卡盘,而非妥协之作。我们从原材料加工至您要求的精确六角孔尺寸,并在发货前验证孔径与锥度。没有猜测,没有“差不多就行”。公差:孔径与锥度 ±0.005 mm交期:打样 7–12 个工作日无起订量:一件或一千件均可材质:20CrMnTi、65Mn 或 9CrSi,渗碳淬硬至 HRC 58–62每批附检测报告我们是一家位于中国东莞的精密制造工厂,拥有 20 年 CNC 加工经验。


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开篇

您的图纸变成成品夹头卡盘,而非妥协之作。我们从原材料加工至您要求的精确六角孔尺寸,并在发货前验证孔径与锥度。没有猜测,没有“差不多就行”。

  • 公差:孔径与锥度 ±0.005 mm
  • 交期:打样 7–12 个工作日
  • 无起订量:一件或一千件均可
  • 材质:20CrMnTi、65Mn 或 9CrSi,渗碳淬硬至 HRC 58–62
  • 每批附检测报告

我们是一家位于中国东莞的精密制造工厂,拥有 20 年 CNC 加工经验。此夹头卡盘专为自动车床、CNC 车床及走心式机床设计,适用于标准圆孔夹头无法满足的工况。若六角尺寸、锥度角度或槽型几何为非标规格,我们可按图精确制造。

规格参数

参数数值备注
材质20CrMnTi、65Mn、9CrSi 或客户指定渗碳淬硬或整体淬硬
硬度HRC 58–62热处理后
孔径公差±0.005 mm六角对边尺寸
锥度角度±0.01°匹配主轴或夹头卡盘座
表面粗糙度孔径 Ra 0.4 µm,本体 Ra 0.8 µm淬硬后磨削加工
槽宽±0.02 mm弹性槽,线切割加工
圆度≤0.003 mm孔径及外径
同心度≤0.005 mm TIR孔径对锥度,三坐标测量机验证
工艺CNC 车削、内圆磨削、线切割、热处理全部厂内完成
批量1 至 10,000 件打样无起订量
交期打样 7–12 天,量产 15–20 天视复杂程度而定

定制CNC弹簧夹头 20型自动车床圆棒料夹持

每支夹头均独立编号。检测报告列明孔径尺寸、锥度角度、硬度及表面光洁度。每批留存样品 12 个月。

采购商选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每批热处理均记录炉号及时间。每个加工批次均有独立检验记录。若您的产线出现问题,我们可追溯至具体工序和操作人员。您收到的 PDF 报告包含实际测量值,而非仅是一张合格/不合格标签。

2. 每批附检测报告。 我们使用三坐标测量机(CMM)检测锥度及孔径几何,洛氏硬度计检测 HRC 硬度,表面粗糙度仪检测粗糙度。报告随货发出。您无需逐件复检——抽检并信任数据即可。

3. 同一工厂完成 CNC + 冲压 + 弹簧 + 散热器。 您的夹头卡盘可能需要弹簧保持器、冲压垫圈或主轴电机散热器。这些我们均在同一厂区内制造。您发送一套图纸包,我们协调各工序,您收到一批货物、一张发票。供应商更少,延误更少,纠纷更少。

这些零件的应用场景

带六角孔的定制 CNC 夹头卡盘并非常备库存件。它们出现在特定的大批量生产线上:

  • 自动车床送料架: 夹持六角棒料(黄铜、铝、钢),用于螺丝机零件如接头、阀门和连接件。六角孔防止加工过程中工件旋转。
  • 走心式 CNC 车床: 用于医疗器械组件中的小直径六角棒料——骨螺钉、牙种植体及外科器械零件,这些场景下圆孔夹头会打滑。
  • 液压及气动接头: 加工六角毛坯用于油管螺栓、管塞和联轴螺母。夹头牢固夹持六角而不损伤表面。
  • 紧固件制造: 在二次加工(如开槽或横孔)中驱动内六角螺钉和紧定螺钉的六角沉头。
  • 定制主轴适配器: 当机床采用非标锥度(如磨损或改装过的主轴)时,我们按您现有座孔加工夹头,而非按目录标准。

如果您的零件具有六角截面,而您正在使用圆孔夹头加垫片,那是在浪费时间和产生废品。定制六角孔夹头可同时消除这两个问题。

采购商下单前常问的问题

问:你们的最小起订量是多少? 答:无起订量。我们先制作一件样品供测试,然后您再放量。打样单价略高,但量产价格在 100、500 和 1,000 件时递减。我们随您的图纸发送阶梯报价。

问:你们如何保证公差和质量? 答:我们在孔径和锥度上加工至 ±0.005 mm,淬硬后磨削。每件均经三坐标测量机检测,报告随附。若出现超差件,我们免费更换,含运费。

问:你们的典型交期是多久? 答:图纸确认后打样 7–12 个工作日。500 件以上量产 15–20 个工作日。热处理另加 2–3 天。具体日期在报价单中确认。

问:你们能提供材质证书和热处理报告吗? 答:可以。我们提供原材料钢厂证书(化学成分)及热处理报告(硬度、渗碳层深度、炉批记录)。所有文件均为英文,随货发出。

发送您的图纸

请将您的 PDF 或 STEP 文件发送给我们。我们将核对六角尺寸、锥度角度和槽型几何,并在 12 小时内发送正式报价。请注明您的材质偏好和年用量——我们将推荐最具成本效益的方案。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

我们是一家位于中国东莞的精密制造工厂。您的定制 CNC 夹头卡盘在中国制造,但按照您的精确规格进行测量、验证并出具文档。无起订量,无意外。发送图纸即可。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头 25型多槽圆孔 | BQUQ


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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