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定制CNC夹头 36型剖视图 精密制造

开篇这是36型夹头,经过剖切处理,您可以清晰看到夹持工件的内部结构。我们根据您的图纸加工,而非从标准目录中选型。每个尺寸在发货前均经过验证。您获得的零件将完美适配您的主轴,重复定位精度在0.005mm以内。快速概览: 材质20CrMnTi或9SiCr,硬度HRC 58-62,同心度≤0.005mm,交期7-12天,无起订量。我们是BQUQ,一家位于中国东莞的精密制造工厂。我们运营CNC生产线已有2


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开篇

这是36型夹头,经过剖切处理,您可以清晰看到夹持工件的内部结构。我们根据您的图纸加工,而非从标准目录中选型。每个尺寸在发货前均经过验证。您获得的零件将完美适配您的主轴,重复定位精度在0.005mm以内。

快速概览: 材质20CrMnTi或9SiCr,硬度HRC 58-62,同心度≤0.005mm,交期7-12天,无起订量。

我们是BQUQ,一家位于中国东莞的精密制造工厂。我们运营CNC生产线已有20年。此夹头在自动车床和CNC磨床上加工完成。剖视图并非渲染图,而是我们为汽车行业客户生产的真实零件的照片。

规格参数

参数数值
可选材质20CrMnTi, 9SiCr, GCr15, 65Mn
硬度HRC 58-62(芯部),HRC 60-63(槽部)
同心度(内径至外径)≤ 0.005 mm
槽宽公差± 0.02 mm
表面粗糙度锥面Ra 0.4,内孔Ra 0.8
锥角16°或30°(按您的图纸)
最大外径36 mm(标准自动车床尺寸)
最小内径3 mm
工艺自动车床车削、CNC铣槽、平面磨削、热处理
热处理渗碳或整体淬火,随后回火
检测100%尺寸检验,5%CMM抽样
批量1件至50,000件
交期样品7天,量产12天
起订量无起订量

定制CNC加工自动车床36型外螺纹加长夹头

我们将锥角公差控制在±0.005mm以内。槽采用0.3mm刀具铣削,然后在显微镜下手工去毛刺。剖视图展示了我们添加的内部让位结构,确保夹头在压力下均匀闭合。

客户向我们发送图纸的三个理由

1. 批次可追溯质量。 每批次配有唯一炉号。我们记录材质证书、热处理曲线和最终检验数据。如果六个月后您的产线出现任何问题,我们可以追溯到确切的热处理炉次和操作人员。

2. 每批次附带检验报告。 您无需仅凭信任。每批货物均附带尺寸报告,包含实际测量值,而非仅标注合格/不合格。我们还会发送关键特征(锥角、槽宽和内孔同心度)的CMM检测照片。

3. 单一工厂覆盖CNC、冲压、弹簧和散热器。 夹头并非您唯一需要的零件。我们还运营金属冲压设备、弹簧卷绕机和CNC散热器生产线。请发送您的完整BOM清单。我们通过一次审核、一个发货点、一张发票交付更多零件,将您的供应商管理时间缩短一半。

这些零件的应用领域

36型夹头是自动车床和走心式机床的主力产品。您可以在以下领域找到它:

  • 汽车燃油喷射器本体 – 以0.005mm跳动夹持磨削轴类零件。
  • 医疗植入螺钉 – 小孔径、表面洁净、无毛刺。
  • 电子连接器引脚 – 大批量生产,每月50,000件。
  • 液压阀芯 – 锥度精度保证密封面真圆度。
  • 航空航天紧固件 – 要求材质证书和可追溯性。

剖视图在此至关重要。它展示了内部槽形几何结构,使夹头能够弹性变形而不开裂。这正是使用寿命200,000次循环与20,000次即失效的夹头之间的区别。

客户下单前常问的问题

问:贵司的起订量是多少? 答:无起订量。样品可做1件,量产可做50,000件。样品单价较高,但工装相同。

问:如何控制公差和质量? 答:我们在热处理后进行锥面磨削以消除变形。每只夹头均通过气动量仪检测内孔尺寸,正弦规检测锥角。每批次附CMM报告。

问:交期是多久? 答:样品7天,10,000件以内的量产订单12天。如需加急,可分批生产和发货。

问:能否提供材质证书? 答:可以。我们提供原材料钢厂证书、热处理报告和符合性声明。所有文件均为英文,并加盖我司质检部门印章。

发送您的图纸

请以PDF、STEP或IGES格式发送您的图纸。我们在12小时内回复正式报价。报价包含材料成本、加工时间、热处理、检验和运费。无隐藏费用。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

我们是一家中国精密制造工厂,但遵循国际标准。您的定制CNC夹头将在发货前经过验证。在离开我们车间之前,您将清楚了解您所获得的产品。

需要其他零件?我们同样在东莞工厂加工精密CNC加工自动车床32型方孔弹簧夹头


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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