如何设计金属冲压零件:10条规则
如何设计金属冲压零件:10条规则

为金属冲压进行设计,需要从减材或增材思维转变为材料在高速下被位移和成形的工艺。直接的回答是,您必须遵循10条特定的几何规则,以确保您的零件可制造、经济高效且耐用:保持均匀的壁厚、避免过小的圆角半径、为冲孔设计合适的孔径、设计弯曲止裂槽、尊重最小特征间距、避免无拔模斜度的深拉深、使用标准公差、将特征保持在同一侧、为套排下...

金属冲压的最低订购量是多少?MOQ详解
金属冲压的最低订购量是多少?MOQ详解

金属冲压的最低订购量(MOQ)通常为连续模生产的500至5,000件,但使用简化模具进行原型或小批量冲压时,最低可低至100件。对于大批量连续冲压,MOQ通常超过每年50,000件,以分摊模具成本。您的实际MOQ取决于零件复杂度、材料厚度、冲压方式,以及您使用的是现有模具还是新定制模具。冲压方式如何影响MOQ?您选择的...

定制金属冲压件的最低起订量是多少?
定制金属冲压件的最低起订量是多少?

定制金属冲压件的最低起订量(MOQ)通常为连续模冲压的500至5,000件,而原型和小批量冲压可低至1至100件。对于使用复合模或传递模的大批量生产,MOQ通常超过10,000件,以有效分摊模具成本。然而,具体MOQ取决于材料厚度、零件复杂度、模具类型,以及您是否接受较低数量下更高的单价。模具类型如何影响金属冲压的MO...

什么是级进模冲压?多工位模具工作原理详解
什么是级进模冲压?多工位模具工作原理详解

级进模冲压是一种高速金属成形工艺,其中卷料带材被送入配备多工位模具的单台压力机,在一次连续冲程中完成多项操作(冲裁、弯曲、拉深、压印)。每个压力机冲程将带材精确推进一个步距,每个工位依次执行一个步骤,直到成品从最终工位脱离。该方法的产量可达每分钟200至1500件,公差控制在±0.025毫米以内,是高量产精密零件最具成...

什么是冲压镶件模具,何时需要它?
什么是冲压镶件模具,何时需要它?

冲压镶件模具是一种模块化模具系统,其工作部件——冲头、凹模和成型段——作为独立、可更换的镶件制造,安装到标准母模架中,而非从单一整体钢块上切割加工而成。当您的生产需要大批量冲压复杂几何形状、频繁的设计变更或经济高效的维护时,您就需要这种模具,因为镶件允许您仅更换磨损或损坏的部分,而无需更换整个模具。对于像BQUQ这样拥...


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