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定制散热器与均温板解决方案 | 精密CNC加工,中国制造

开篇您的图纸定义零件,我们负责制造。我们根据您的精确几何形状加工定制散热器和均温板组件——包括孔位布局、翅片间距、底面平面度和安装特征。每件产品在发货前均经过验证。公差:关键安装面 ±0.05 mm交期:打样 7–12 天,批量生产 15–20 天无起订量——1 件或 10,000 件均可下单表面光洁度:基座接触区域 0.8 µm Ra 或更优我们是一家位于中国东莞的精密制造工厂,在CNC加工、金


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开篇

您的图纸定义零件,我们负责制造。

我们根据您的精确几何形状加工定制散热器和均温板组件——包括孔位布局、翅片间距、底面平面度和安装特征。每件产品在发货前均经过验证。

  • 公差:关键安装面 ±0.05 mm
  • 交期:打样 7–12 天,批量生产 15–20 天
  • 无起订量——1 件或 10,000 件均可下单
  • 表面光洁度:基座接触区域 0.8 µm Ra 或更优

我们是一家位于中国东莞的精密制造工厂,在CNC加工、金属冲压、弹簧和散热器生产方面拥有 20 年经验。一站式工厂,全程可控。

规格参数

参数数值备注
材料铝 6061-T6、6063-T5、C1100 铜、C1020 无氧铜均温板:铜底座 + 烧结毛细芯
CNC 设备3 轴、4 轴、5 轴立式加工中心最大加工范围 1200 × 800 mm
精加工工艺CNC 铣削、铲齿、冲压、钎焊、均温板贴合铲齿翅片最高 80 mm,最小间距 1.5 mm
公差±0.05 mm(机加工),±0.1 mm(冲压)基座平面度 ≤0.05 mm
表面处理本色阳极氧化、黑色阳极氧化、镀镍、钝化厚度 8–25 µm,按规格执行
均温板规格厚度 1.5–5.0 mm,有效面积最大 300 × 300 mm泄漏率 <1×10⁻⁸ Pa·m³/s
检测三坐标测量机、二维轮廓仪、氦检漏、热阻测试每批附检测报告
批量1–50,000 件无起订量,模具费用按订单分摊

精密加工销钉散热器

所有原材料均附带钢厂材质证明。热处理和时效处理按 ASTM B221 或您指定的标准执行。

客户选择将图纸发给我们 的三大理由

1. 批次可追溯的品质。 每批产品都有独立批号。我们跟踪每批材料的炉号、操作人员和检测数据。如果您的现场出现问题,我们可以精确追溯到对应的炉次和班次。无需猜测。

2. 每批附检测报告。 发货前,您将收到完整的尺寸检测报告(三坐标数据)、表面光洁度读数以及均温板的泄漏测试结果。您的来料质检不会出现意外拒收。我们还会保留样品 12 个月。

3. 一家工厂完成 CNC + 冲压 + 弹簧 + 散热器。 您的散热器通常需要冲压卡扣、弹簧紧固件或机加工安装板。我们全部在同一厂区内完成。更少的供应商、更短的交期、一个可问责的合作伙伴。这就是没有周折的精密制造。

应用领域

定制散热器和均温板用于热管理不可妥协的设备中。

  • 电力电子: 工业驱动中的 IGBT 模块、整流器和 DC-DC 转换器。基座平面度和热界面质量在这里最为关键。
  • LED 照明: 工矿灯和汽车前大灯。我们加工翅片阵列用于自然对流散热,或贴合均温板用于定点冷却。
  • 通信与 5G: 远端射频单元(RRU)和基站放大器。均温板将小面积芯片的热量扩散到大面积翅片区域。
  • 医疗设备: 激光源和成像系统,温度稳定性直接影响精度。
  • 电动汽车充电与电池系统: 液冷冷板和混合均温板 + 翅片组件,用于车载充电器。

如果您的应用在热源处产生超过 10 W/cm² 的功率密度,均温板设计值得评估。我们可以根据您的图纸进行快速热仿真,帮助您做出决策。

客户下单前常问的问题

问:你们的起订量是多少? 答:没有起订量。我们按标准价格承接单件打样。批量生产采用阶梯定价——1–100 件、101–1000 件、1000 件以上。模具费用(如有)单独报价,并在您的首单中分摊。

问:你们如何保证公差和品质? 答:我们对关键特征加工至 ±0.05 mm。每批产品均通过三坐标测量机和轮廓仪检测。检测报告随货发出。如果零件未通过您的来料检验,我们免费更换——含运费。

问:定制散热器的交期是多久? 答:打样:图纸确认后 7–12 天。批量生产:15–20 天。均温板组件需额外增加 3–5 天用于贴合和泄漏测试。您发送图纸后,我们会给出确切日期。

问:你们能提供材质证明吗? 答:可以。我们提供铝和铜的钢厂材质证明,以及 RoHS 和 REACH 合规文件。对于均温板,我们附上每件的泄漏测试和热阻测试数据。

发送您的图纸

将您的 2D 或 3D 文件(STEP、IGES、PDF)发送至 sc@bquq.com,或通过 WhatsApp 联系我们:+86 13713157787

我们将在 12 小时内回复一份确定的报价——包含价格、交期和建议工艺。没有隐藏费用,没有模糊承诺。只有来自一家拥有 20 年经验工厂的精密制造。

您的散热器,中国制造,按您的图纸加工。今天就发送吧。

需要其他零件?我们同样在东莞工厂加工定制晶闸管整流器散热器 | 精密制造 · 中国工厂直供


相关产品

参数

参数能力
材料AL6063/6061/5052,纯铜C1100,铜铝复合
工艺挤压、CNC加工、铲齿、锻造、压铸、冲压翅片
翅片类型挤压翅片、针翅、铲齿翅片、折叠翅片、粘合翅片、热管、均温板
表面处理黑色阳极氧化、本色阳极氧化、镀镍、粉末喷涂
尺寸范围最大1500 x 400 x 300 mm
热测试每批次提供热阻和散热数据
打样5-7天,样品无最小起订量
检验三坐标测量仪、热阻测试仪,每批次提供完整报告

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