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中国定制散热器 | 精密CNC加工与冲压

开场您的图纸。我们的机器。发货前经过验证的零件。我们根据您的精确几何形状制造定制散热器——CNC加工、冲压或组装。每批次均按您的公差进行检验,检验报告随货同行。公差:CNC特征±0.05 mm交期:打样7–15天,批量生产15–25天无起订量——一件或一万件均可下单表面处理:本色、阳极氧化(黑色或本色)或镀镍材料:铝6061、6063、铜C1100,或您指定的合金我们是一家位于中国东莞的精密制造工


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开场

您的图纸。我们的机器。发货前经过验证的零件。

我们根据您的精确几何形状制造定制散热器——CNC加工、冲压或组装。每批次均按您的公差进行检验,检验报告随货同行。

  • 公差:CNC特征±0.05 mm
  • 交期:打样7–15天,批量生产15–25天
  • 无起订量——一件或一万件均可下单
  • 表面处理:本色、阳极氧化(黑色或本色)或镀镍
  • 材料:铝6061、6063、铜C1100,或您指定的合金

我们是一家位于中国东莞的精密制造工厂,在CNC加工、冲压、弹簧和散热器领域拥有20年经验。您提供图纸,其余交给我们。

规格参数

参数数值备注
材料铝6061、铝6063、铜C1100其他合金可协商
CNC加工三轴、四轴、五轴最大零件尺寸800 × 600 × 300 mm
冲压级进模,25–160吨冲床适用于翅片阵列、夹扣、安装支架
公差±0.05 mm(CNC),±0.1 mm(冲压)关键特征可更严格
表面粗糙度Ra 1.6 µm(机加工),Ra 3.2 µm(冲压)按图纸要求或可改善
表面处理本色阳极氧化、黑色阳极氧化、镀镍、钝化可按要求提供MIL-A-8625、ASTM B117盐雾测试
翅片厚度最小0.8 mm(冲压),最小1.5 mm(CNC)特殊刀具可实现更薄
热界面100 mm范围内平面度0.05 mm三坐标测量机验证
批量1–100,000件无起订量,模具费按订单分摊
检验关键尺寸100%全检,批量按AQL 2.5抽检每批次附检验报告

定制铜嵌件散热器

每件散热器均经过去毛刺、清洗,并检查翅片边缘毛刺。我们不会发运自己设备上都不愿安装的零件。

买家选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每批次分配唯一工单号。材质证书、工艺记录和检验结果均与该工单号关联。如果您的装配线上出现问题,我们可以追溯到确切的热处理炉批号和操作员。无需猜测。

2. 每批次附检验报告。 您将收到包含三坐标测量数据、表面粗糙度读数和平面度测量的尺寸报告。对于热电制冷器散热器,我们还会验证安装面的平面度——这对热接触至关重要。您无需在到货时重新检验所有项目。

3. 一家工厂完成CNC + 冲压 + 弹簧 + 散热器。 您的组件可能需要冲压夹扣、用于压紧安装的弹簧以及机加工底座。我们在同一厂房内全部制造完成。供应商更少,公差失配更少,运输延误更少。您只需一张发票、一个质量标准、一个责任方。

这些零件的应用领域

我们工厂生产的定制散热器为实际设备散热:

  • 热电制冷器(TEC)组件——用于激光二极管、PCR循环仪和医疗诊断仪器。散热器将热量从TEC热端带走,使冷端保持低温。
  • 电力电子——工业机柜中的IGBT模块、电机驱动器和DC-DC转换器。我们加工带螺纹孔和通槽的底板,便于直接安装。
  • LED照明——工矿灯和汽车前大灯。冲压铝翅片配合阳极氧化处理,兼具耐腐蚀性和高发射率。
  • 通信机柜——5G远端射频单元和边缘服务器。我们的CNC散热器为导热垫和相变材料保持严格平面度。
  • 测试与测量——需要无风扇静音被动散热的台式电源和信号发生器。

只要您的零件需要散热,我们就能加工或冲压。

买家下单前常问的问题

问:你们真的没有起订量吗? 答:是的。我们可以只做一件用于报价验证,也可以生产50,000件用于批量供货。冲压件模具费单独报价,CNC件无模具费。

问:散热器能达到什么公差? 答:CNC加工特征(如安装孔和底座厚度)为±0.05 mm。翅片间距和高度通常为±0.1 mm。对于TEC安装面,我们保证100 mm范围内平面度0.05 mm。

问:交期是多久? 答:图纸确认后,打样7–15天发货。批量生产需15–25天,视数量和表面处理而定。您发送图纸后,我们会给出确切日期。

问:你们能提供材质证书吗? 答:可以。每批次均附带铝材和铜材的钢厂测试证书。阳极氧化膜厚和盐雾测试报告可按要求提供。

发送您的图纸

将您的2D或3D文件发送给我们。我们将在12小时内回复正式报价——包括价格、交期和可保证的公差。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

无起订量。无推诿。我们就是您在中国定制散热器的精密制造合作伙伴。

需要其他零件?我们同样在东莞工厂加工中国定制散热器 | 精密CNC加工与冲压 | 无最小起订量


相关产品

参数

参数能力
材料AL6063/6061/5052,纯铜C1100,铜铝复合
工艺挤压、CNC加工、铲齿、锻造、压铸、冲压翅片
翅片类型挤压翅片、针翅、铲齿翅片、折叠翅片、粘合翅片、热管、均温板
表面处理黑色阳极氧化、本色阳极氧化、镀镍、粉末喷涂
尺寸范围最大1500 x 400 x 300 mm
热测试每批次提供热阻和散热数据
打样5-7天,样品无最小起订量
检验三坐标测量仪、热阻测试仪,每批次提供完整报告

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