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精密冲压金属垫圈、孔眼及金属套圈 | 中国定制制造

引言您的图纸定义零件,我们的冲床完成其余工作。我们严格按照您的图纸生产冲压金属垫圈、孔眼和金属套圈,并在发货前验证每一个关键尺寸。没有猜测,没有不合格批次。概览: 关键直径公差可达±0.01 mm。标准模具交期7-15天。无最小起订量——可订购100件或100,000件。完整的材料可追溯性。来自中国东莞一家拥有20年历史的工厂的精密制造。规格参数数值材料黄铜、铜、铝、钢(DC01/DC04)、不锈


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引言

您的图纸定义零件,我们的冲床完成其余工作。我们严格按照您的图纸生产冲压金属垫圈、孔眼和金属套圈,并在发货前验证每一个关键尺寸。没有猜测,没有不合格批次。

概览: 关键直径公差可达±0.01 mm。标准模具交期7-15天。无最小起订量——可订购100件或100,000件。完整的材料可追溯性。来自中国东莞一家拥有20年历史的工厂的精密制造。

规格

参数数值
材料黄铜、铜、铝、钢(DC01/DC04)、不锈钢(SUS301/304/316)、磷青铜
材料厚度0.05 mm – 3.0 mm
工艺级进模冲压、深拉深、冲孔、折弯、倒角
公差孔径±0.01 mm;外形尺寸±0.03 mm
表面处理冲压态、镀锌/镀镍/镀锡、粉末喷涂、阳极氧化(铝)
模具内部模具设计与制造;模具寿命50万–200万次
批量无最小起订量;从打样到批量生产
检验首件检验(FAI)、过程SPC控制、按ISO 2859-1进行最终批次抽检
交期模具7–10天;确认后生产5–7天
认证ISO 9001:2015、材料钢厂证书、RoHS/REACH合规

精密冲压汽车端子系列

采购商选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每批产品都有唯一的批号。我们记录该批次的材料炉号、冲压参数、模具磨损和检验结果。如果您的装配线上出现问题,我们可以在数小时内追溯到具体的班次和机器。

2. 每批附检验报告。 我们不只是口头承诺。每批货物都附带尺寸检验报告,包含实际测量值——而不仅仅是合格/不合格的盖章。关键特征使用三坐标测量机和光学投影仪测量,数据归您所有。

3. 一家工厂搞定CNC加工、冲压、弹簧和散热器。 您的垫圈可能需要配套的弹簧或CNC加工的外壳。无需跨时区协调三家供应商,把整个组件发给我们即可。我们在同一工厂内完成冲压、弹簧、CNC加工和散热器制造——同一套质量体系、同一个发货点、一个负责任的合作伙伴。

这些零件的应用领域

冲压垫圈、孔眼和金属套圈在严苛应用中默默发挥着重要作用:

  • 汽车线束: 孔眼用于端接接地线和屏蔽编织层。金属套圈保护穿过隔板的电缆入口。
  • 电气外壳: 垫圈用于绝缘和密封穿过金属面板的导线,防止磨损和短路。
  • 医疗设备: 小型黄铜孔眼加固管路连接和导管座。不锈钢套圈提供洁净、可灭菌的表面。
  • 消费电子: 铝制孔眼为PCB安装孔和扬声器格栅提供结构加固。
  • 鞋类及服装: 黄铜孔眼可承受靴子、腰带和技术户外服装中反复的系带应力。
  • 工业设备: 钢制套圈加固在持续振动环境中的液压软管接头和气动接头。

如果您的零件需要引导导线、加固孔位或端接电缆,我们很可能已经冲压过类似的产品。

采购商下单前常问的问题

问:你们的最小起订量是多少? 答:无最小起订量。我们接受100件的打样订单,并可扩展至每月数百万件。模具费用单独报价,并按您的订单数量分摊。

问:你们如何保证公差和质量? 答:我们对每套模具生产的首件进行首件检验。生产过程中,我们按照SPC计划每2小时检查一次关键尺寸。最终检验对关键特征采用AQL 0.65标准。您随货收到完整的检验报告。

问:你们的标准交期是多久? 答:大多数垫圈和孔眼的模具制作需要7–10天。您确认首件后,生产周期为5–7天。对于紧急订单,我们可以优先安排——只需告知即可。

问:你们提供材料证书吗? 答:提供。每批货物都附带原材料的钢厂证书,以及按要求提供RoHS和REACH声明。我们保存记录10年。

发送您的图纸

无需再向三家不同的工厂询价。将您的图纸发送给我们,12小时内即可获得确定的报价。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

请注明您的材料、公差和预估数量。我们将回复价格、模具费用和交货日期。中国定制金属冲压,无最小起订量,无意外。

需要其他零件?我们同样在东莞工厂加工精密冲压手表零件 | 定制金属冲压,无最小起订量


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参数

参数能力
材料SPCC、SGCC、SUS301/304/316、黄铜、铜、铍铜、磷青铜
工艺级进模冲压、精冲、深拉深、折弯、攻丝
公差±0.01mm标准,±0.005mm可按要求
表面处理镀锌、镀镍、镀锡、镀金、粉末喷涂、钝化、阳极氧化
模具尺寸最大1200 x 800 mm,16-250吨冲床
厚度0.05 - 6.0 mm板材,线材0.1 - 8.0 mm
打样7-15天模具制作,样品无最小起订量
检测每批次全检报告,CMM和三坐标光学测量

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