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定制圆形径向铝散热器 | 精密CNC加工,无起订量

引言您的图纸定义零件,我们的机器完成其余工作。我们按照您的精确图纸加工圆形径向铝散热器。每个翅片、每个基座厚度、每个安装孔在发货前均经过验证。我们不猜测,我们测量。概览: CNC加工公差±0.05 mm,表面光洁度Ra 1.6,交货期10-15个工作日,无起订量。同一工厂,同一质量标准。规格参数我们在东莞运营一家拥有20年历史的精密制造工厂。我们的散热器生产线使用3轴和4轴CNC铣床,以及用于径向


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引言

您的图纸定义零件,我们的机器完成其余工作。

我们按照您的精确图纸加工圆形径向铝散热器。每个翅片、每个基座厚度、每个安装孔在发货前均经过验证。我们不猜测,我们测量。

概览: CNC加工公差±0.05 mm,表面光洁度Ra 1.6,交货期10-15个工作日,无起订量。同一工厂,同一质量标准。

规格参数

我们在东莞运营一家拥有20年历史的精密制造工厂。我们的散热器生产线使用3轴和4轴CNC铣床,以及用于径向翅片轮廓的CNC车床。对于大批量生产,我们会改用CNC冲压或挤压工艺,但对于定制径向几何形状,CNC是默认选择。

参数数值
材料铝6061-T6,6063-T5,5052,ADC12(压铸)
基座厚度2.0 mm – 25.0 mm
翅片高度5 mm – 80 mm
翅片厚度1.0 mm – 6.0 mm(CNC),0.5 mm – 2.0 mm(冲压)
外径20 mm – 400 mm
公差±0.05 mm(CNC),±0.1 mm(冲压)
表面光洁度Ra 1.6(机加工),可选阳极氧化(黑色、本色、硬质氧化)
平面度100 mm范围内0.05 mm
工艺CNC铣削、CNC车削、冲压、压铸
交货期原型10-15个工作日,批量生产20-25个工作日
起订量无起订量(接受1件)
检测CMM报告,100%关键尺寸检查

精密加工销钉散热器

如果您对翅片密度或气流不确定,我们还提供热仿真反馈。将您的STEP文件发送给我们,我们将在一个工作日内检查可制造性。

客户将图纸发给我们的三个理由

1. 批次可追溯的质量。 每个散热器都有炉号和批次代码。如果您的现场出现问题,我们可以追溯到具体的坯料、刀具和操作员。没有疑团,没有推诿。我们保存记录5年。

2. 每批次附带检测报告。 您不必仅凭信任。每批货物都附带尺寸检测报告、材料证书和表面光洁度测量结果。对于关键的航空航天或电动汽车应用,我们可根据要求提供CMM点云数据。

3. 同一工厂完成CNC + 冲压 + 弹簧 + 散热器。 您的机箱可能需要冲压支架、弹簧夹和CNC加工散热器。我们在同一厂房内全部制造。这意味着一个采购订单、一个质量体系、一个发货日期。您可节省15-20%的物流成本,并避免供应商之间的公差不匹配问题。

这些零件的应用领域

圆形径向散热器并非装饰件。它们用于气流受限且空间为圆形的场合。

  • LED照明模块 – 工矿灯、路灯和体育场投光灯。径向翅片与圆形外壳匹配,将热量向上散发。
  • 电机控制器和变频器 – IGBT模块安装在圆形基板上。径向翅片增加表面积而不阻挡风扇罩。
  • 电信基站 – 圆柱形外壳中的射频功率放大器和整流器。径向结构适用于自然对流散热。
  • 激光二极管底座 – 精密平面底座搭配径向翅片,适用于紧凑型激光源。我们的±0.05 mm公差确保光轴稳定。
  • 电源和电池充电器 – 整流桥的强制风冷或被动散热。我们可添加螺纹嵌件或螺柱,便于安装。

如果您的应用有所不同,我们仍然希望看到图纸。我们曾为医疗激光冷却和船舶电子设备加工过径向散热器。几何形状相同,质量标准更高。

客户下单前常问的问题

问:你们的起订量是多少? 答:无起订量。我们接受1件用于原型验证。对于批量生产,我们建议500件以上以分摊工装成本,但如果您需要50件,我们也会报价。

问:你们如何保证公差和质量? 答:我们使用3轴CMM和光学比较仪。每个关键尺寸都经过检查。如果尺寸超出规格,该零件将被报废,不会发货。我们的散热器订单不良率低于0.3%。

问:定制散热器的交货期是多久? 答:原型(1-10件)在10-12个工作日内发货。批量生产(100-5000件)在20-25个工作日内发货。紧急订单可加急至7天,需加收15%附加费。

问:你们能提供材料证书和RoHS/REACH合规文件吗? 答:可以。我们提供铝坯钢厂证书、RoHS和REACH声明,以及阳极氧化厚度报告。所有文件均为英文,并由我们的质检部门盖章。

发送您的图纸

别再猜测了。将您的2D图纸或3D STEP文件发送给我们。我们将在12小时内检查可制造性并返回正式报价。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

精密制造,中国制造,无起订量,无借口。您的定制散热器,只需一张图纸的距离。

需要其他零件?我们同样在东莞工厂加工中国定制散热器 | 精密制造,无起订量


相关产品

参数

参数能力
材料AL6063/6061/5052,纯铜C1100,铜铝复合
工艺挤压、CNC加工、铲齿、锻造、压铸、冲压翅片
翅片类型挤压翅片、针翅、铲齿翅片、折叠翅片、粘合翅片、热管、均温板
表面处理黑色阳极氧化、本色阳极氧化、镀镍、粉末喷涂
尺寸范围最大1500 x 400 x 300 mm
热测试每批次提供热阻和散热数据
打样5-7天,样品无最小起订量
检验三坐标测量仪、热阻测试仪,每批次提供完整报告

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