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定制散热器带风扇安装孔 | 精密CNC加工

开篇您的图纸决定零件。我们严格按照图纸加工。每件散热器出货前均经过检验,无一例外。公差:关键安装面±0.05 mm交期:打样7–12天,批量生产15–20天无最小起订量——一件或一万件均可材料:铝6061-T6、6063-T5、铜C1100,或您指定的合金表面处理:透明阳极氧化、黑色阳极氧化或裸材我们是一家位于中国东莞的精密制造工厂,拥有20年CNC加工、五金冲压、弹簧及散热器制造经验。您的风扇安


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开篇

您的图纸决定零件。我们严格按照图纸加工。每件散热器出货前均经过检验,无一例外。

  • 公差:关键安装面±0.05 mm
  • 交期:打样7–12天,批量生产15–20天
  • 无最小起订量——一件或一万件均可
  • 材料:铝6061-T6、6063-T5、铜C1100,或您指定的合金
  • 表面处理:透明阳极氧化、黑色阳极氧化或裸材

我们是一家位于中国东莞的精密制造工厂,拥有20年CNC加工、五金冲压、弹簧及散热器制造经验。您的风扇安装孔按图纸进行钻孔、攻丝或沉孔加工,绝不凭猜测作业。

规格参数

参数数值
材料铝6061-T6、6063-T5、铜C1100、A6063
CNC设备三轴、四轴、五轴(Fanuc、Mitsubishi系统)
公差安装孔±0.05 mm,鳍片间距±0.1 mm
表面粗糙度基座Ra 1.6 µm,鳍片Ra 3.2 µm
鳍片厚度最小0.8 mm(CNC),0.3 mm(铲齿)
鳍片高度最高80 mm(CNC),120 mm(铲齿)
孔类型通孔、盲孔、螺纹孔(M2–M8)、沉孔
表面处理透明阳极氧化(8–12 µm)、黑色阳极氧化(10–15 µm)、钝化
批量1–50,000件,无最小起订量
检测CMM检测报告、通止规、关键批次100%孔位检查
交期打样7天,批量生产15–20天

定制LED路灯散热器

我们使用3D模型直接从您的STEP或IGES文件编程刀具路径。对于冲压散热器,我们运行最大250吨的级进模。对于CNC零件,我们严格控制鳍片间距和基座平面度。

买家选择将图纸发给我们三大理由

1. 批次可追溯的品质。 每批次分配唯一工单号。材质证明、制程检验记录及最终CMM检测报告保存5年。如果您的装配线上出现问题,我们可以追溯到具体的机床、操作员和刀具。

2. 每批次附检测报告。 您将收到包含尺寸测量、表面粗糙度读数及孔位数据的PDF报告。我们不只是说“品质良好”,而是用数据说话。对于带风扇安装孔的定制散热器,我们使用校准量具验证孔间距和螺纹深度。

3. 一家工厂完成CNC + 冲压 + 弹簧 + 散热器。 您的组件可能需要冲压支架、弹簧夹片和CNC加工散热器。我们在同一厂房内全部完成。一个供应商、一套品质体系、一个出货点。无需协调多头,不存在供应商之间互相推诿。

应用领域

带风扇安装孔的定制散热器用于产生大量热量且需要强制风冷的电子设备。

  • 电源逆变器 – IGBT模块和整流器,风扇直接螺栓固定在散热器上
  • LED驱动电源及工矿灯 – 40–60 mm鳍片的铝散热器,风扇顶部安装
  • 通信基站 – 室外机柜,散热器兼作结构板
  • 电动汽车充电桩 – 液冷或风冷散热器,精密孔位用于风扇和PCB螺柱
  • 工业电机驱动器 – 变频器和伺服放大器,振动工况要求螺纹孔符合螺纹锁固规范
  • 医疗激光设备 – 铜或铝散热器,严格平面度保证光学对准

在所有应用中,风扇安装孔绝非可有可无的附属设计。它们与基座和鳍片在同一装夹中加工完成,确保风扇安装端正、气流均匀。

买家订购前常见问题

问:你们真的没有最小起订量吗? 答:是的。我们为客户测试新设计而加工一件打样,也为生产线加工50,000件批量产品。单价随数量递减,但品质体系完全相同。

问:风扇安装孔能达到什么公差? 答:孔位±0.05 mm,孔径±0.05 mm。螺纹孔使用成型丝锥加工,并以通止规检验。如需更严格公差,可另行协商——但0.05 mm是大多数散热器应用的标准精度。

问:典型交期是多久? 答:打样(1–10件):7天。批量(100–5,000件):15–20天。大批量(10,000件以上):25–30天,视材料库存和阳极氧化排产而定。我们通过DHL、FedEx或海运发货——由您选择。

问:能否提供材质证明和RoHS/REACH合规文件? 答:可以。每批次随货附铝材或铜材的钢厂材质证明。阳极氧化膜厚报告可按需提供。我们还可提供所有表面处理的RoHS和REACH声明。

发送您的图纸

将您的STEP、IGES或PDF图纸发送至 sc@bquq.com。如已知晓,请注明数量、材料和表面处理要求。如不确定,我们将根据您的应用场景提供建议。

您将在 12小时内 收到正式报价。不是“预算估算”——而是包含模具、材料、加工、表面处理和运费明细的真实价格。

更倾向于电话沟通?请通过WhatsApp联系我们:+86 13713157787。我们在中国时间(UTC+8)一个工作小时内回复。

我们是一家精密制造工厂,中国制造,20年行业经验。带风扇安装孔的定制散热器是我们的日常核心业务。发送图纸——我们确保精准交付。

需要其他零件?我们同样在东莞工厂加工定制TO-220晶体管散热器 | 中国精密制造


相关产品

参数

参数能力
材料AL6063/6061/5052,纯铜C1100,铜铝复合
工艺挤压、CNC加工、铲齿、锻造、压铸、冲压翅片
翅片类型挤压翅片、针翅、铲齿翅片、折叠翅片、粘合翅片、热管、均温板
表面处理黑色阳极氧化、本色阳极氧化、镀镍、粉末喷涂
尺寸范围最大1500 x 400 x 300 mm
热测试每批次提供热阻和散热数据
打样5-7天,样品无最小起订量
检验三坐标测量仪、热阻测试仪,每批次提供完整报告

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