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定制锻造铝散热器 | 精密制造 无起订量 | BQUQ 中国

## 开篇
您的图纸决定零件规格。我们严格按照图纸几何形状制造,并在货物出厂前对每个关键尺寸进行验证。锻造铝散热器要求可控的晶粒流向和严格的翅片公差——我们两者兼备。公差:机加工表面 ±0.05 mm,锻造轮廓 ±0.1 mm交期:打样 15–20 天,批量生产 25–30 天无起订量:可订购 1 件或 10,000 件材料:6061-T6 或 6063-T5,按您的规格锻造检验:100% 关键尺


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开篇

您的图纸决定零件规格。我们严格按照图纸几何形状制造,并在货物出厂前对每个关键尺寸进行验证。锻造铝散热器要求可控的晶粒流向和严格的翅片公差——我们两者兼备。

  • 公差:机加工表面 ±0.05 mm,锻造轮廓 ±0.1 mm
  • 交期:打样 15–20 天,批量生产 25–30 天
  • 无起订量:可订购 1 件或 10,000 件
  • 材料:6061-T6 或 6063-T5,按您的规格锻造
  • 检验:100% 关键尺寸检测,附 CMM 检测报告

规格参数

参数数值
材料6061-T6、6063-T5、6082-T6(锻造)
锻造工艺闭式模锻,1600T 压力机产能
CNC 加工三轴及四轴立式加工中心
公差(机加工)±0.05 mm
公差(锻造轮廓)±0.1 mm
表面光洁度锻造态(Ra 3.2)、机加工态(Ra 1.6)、可选阳极氧化
翅片厚度最小 1.5 mm,最大 12 mm
翅片高度最大 80 mm
底板厚度3 mm 至 25 mm
最大零件尺寸400 mm x 400 mm x 150 mm
批量规模1 至 50,000+ 件
检测设备CMM、粗糙度仪、硬度计、合金光谱仪
表面处理透明或黑色阳极氧化(II/III 型)、粉末喷涂、铬酸盐处理
交期打样 15 天,批量生产 25 天

定制U型铝散热器通道

客户选择将图纸发给我们 的三大理由 1. 批次可追溯的质量。 每个散热器均带有炉号及批次代码。我们保存每批次的锻造参数、CNC 补偿值和检验记录,存档 5 年。若发生现场失效,可追溯至具体的熔炼炉次和模具。

2. 每批次附检验报告。 您将收到包含 CMM 数据、表面粗糙度读数和材质证书的完整尺寸报告。绝无笼统的“合格”盖章。我们测量每个零件的翅片间距、底面平面度和安装孔位置——而不仅仅是首件。

3. 同一工厂完成 CNC + 冲压 + 弹簧 + 散热器。 您的组件可能需要冲压安装支架、弹簧夹片和 CNC 散热器。我们全部在厂内完成。一张采购订单、一套质量体系、一个发货点。无需协调多家供应商的麻烦。

应用领域

锻造铝散热器可应对挤压型材无法满足的高热负载工况。典型应用包括:

  • 工业驱动器和光伏逆变器中的 IGBT 模块——锻造底板快速均热,更致密的晶粒结构可抵抗热循环疲劳。
  • 体育场馆和道路照明用大功率 LED 灯具——锻造翅片比冲压替代方案更耐振动和户外腐蚀。
  • 电动汽车电池冷却板——锻造 6061-T6 保证安装面平面度小于 0.1 mm,对导热界面材料接触至关重要。
  • 通信基站功率放大器——通过锻造实现紧凑高密度翅片阵列,而非采用缓慢且昂贵的电火花加工。
  • 医疗和工业设备中的激光二极管安装座——光学平台接口的严格公差确保光束对准稳定。

客户下单前常见问题 问:贵司的起订量是多少? 答:无起订量。我们在同一条生产线上承接单件打样和 50,000 件批量订单。您的首件与量产零件使用同一套锻造模具加工。

问:如何保证公差和质量? 答:我们采用三步流程。首先,在软件中模拟锻造过程以验证模具填充和晶粒流向。其次,在校准过的 CNC 机床上加工至 ±0.05 mm。第三,使用 CMM 和粗糙度仪检测,并将报告发送给您。若尺寸不合格,我们返工或报废——绝不发货。

问:交期是多久? 答:打样(1–5 件):15 天。批量生产(100+ 件):25–30 天。新锻造模具的制模周期为 10–12 天。我们会在审阅您的图纸后给出确切日期,而非笼统的时间范围。

问:是否提供材质证书? 答:提供。每批次随货附铝合金钢厂证书、热处理报告以及我们自己的光谱仪验证结果。对于航空航天或汽车级材料,我们可提供至原始铝锭的完整可追溯性。

发送您的图纸 将您的 PDF 或 STEP 文件发送至 sc@bquq.com。我们将在 12 小时内回复含价格、交期和模具费用(如有)的正式报价。需要更快响应?请通过 WhatsApp 联系 +86 13713157787

我们是中国东莞的一家精密制造工厂,拥有 20 年 CNC 加工、金属冲压、弹簧和定制散热器经验。您的图纸在我们这里安全无忧——我们可根据要求签署保密协议。立即发送吧。

需要其他零件?我们同样在东莞工厂加工定制圆形径向铝散热器 | 中国精密制造


相关产品

参数

参数能力
材料AL6063/6061/5052,纯铜C1100,铜铝复合
工艺挤压、CNC加工、铲齿、锻造、压铸、冲压翅片
翅片类型挤压翅片、针翅、铲齿翅片、折叠翅片、粘合翅片、热管、均温板
表面处理黑色阳极氧化、本色阳极氧化、镀镍、粉末喷涂
尺寸范围最大1500 x 400 x 300 mm
热测试每批次提供热阻和散热数据
打样5-7天,样品无最小起订量
检验三坐标测量仪、热阻测试仪,每批次提供完整报告

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