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定制波纹翅片散热器 | 精密制造,中国工厂,无最小起订量

开场您的图纸决定零件规格,我们的设备负责加工成型。我们严格按照您的PDF或STEP文件生产波纹翅片散热器,所有关键尺寸均在发货前经过验证。无猜测,无公差漂移。概览: 翅片间距和基板平整度加工公差±0.05 mm,原型件标准交期7天,量产订单无最小起订量,可按需提供100%尺寸检测。规格参数参数能力范围材料铝6061-T6、6063-T5、5052,铜C1100、C1020翅片厚度0.2 mm –


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开场

您的图纸决定零件规格,我们的设备负责加工成型。我们严格按照您的PDF或STEP文件生产波纹翅片散热器,所有关键尺寸均在发货前经过验证。无猜测,无公差漂移。

概览: 翅片间距和基板平整度加工公差±0.05 mm,原型件标准交期7天,量产订单无最小起订量,可按需提供100%尺寸检测。

规格参数

参数能力范围
材料铝6061-T6、6063-T5、5052,铜C1100、C1020
翅片厚度0.2 mm – 2.0 mm(波纹折叠)
翅片高度5 mm – 100 mm
基板厚度2 mm – 20 mm
最大零件尺寸600 mm x 600 mm x 200 mm
翅片间距公差±0.05 mm
基板平整度100 mm长度内≤0.1 mm
表面处理清洗、除油,可选黑色阳极氧化(MIL-A-8625 Type II/III)或化学镀镍
加工工艺CNC铣削、CNC钻孔、刮削、冲压、钎焊(真空或Nocolok)
检测方式CMM三坐标测量报告、表面粗糙度仪、翅片密度检测仪
批量范围1件至100,000件以上
交期原型件7天,量产件15-20天

定制散热器 黑色阳极氧化铝

所有波纹翅片散热器均采用认证原材料制造。我们保留每批卷材和板材的钢厂材质证明。如果您的图纸指定特定合金回火状态,我们会严格匹配。

买家选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每个散热器都有唯一的工单编号。该编号关联材质证书、机床操作记录和检测结果。如果您的现场出现任何问题,我们可在几分钟内追溯到具体批次。这就是精密制造,而非作坊式猜测。

2. 每批附检测报告。 您将收到包含CMM坐标点、翅片密度计数和表面粗糙度读数的PDF报告。我们测量关键指标:翅片与基板结合强度、平整度和孔位精度。对于大批量订单,我们对关键特征采用统计过程控制。标准报告不额外收费。

3. 同一工厂完成CNC+冲压+弹簧+散热器。 您的组件可能需要冲压安装支架、用于固定的压缩弹簧以及CNC加工的基板。我们可在同一厂区内完成全部制造。您无需再为协调跨时区的三家供应商而烦恼。一张采购订单、一个质量标准、一个交货日期。

这些零件的应用领域

波纹翅片散热器适用于任何需要空气流动和热量散发的场景。常见应用包括:

  • 电力电子: 工业驱动器中的IGBT模块、晶闸管堆和整流桥。波纹翅片在紧凑空间内提供高表面积。
  • 通信基站: 射频功率放大器和远端射频单元。我们的铝6063-T5零件可承受24/7连续运行。
  • LED照明: 高天棚灯具和汽车前大灯。我们保证严格的平整度,使导热界面材料发挥最大效率。
  • 医疗设备: MRI梯度线圈和激光电源。在空间受限的情况下,我们采用高导热率的铜C1100。
  • 可再生能源: 光伏逆变器散热器和风电变流器。波纹设计可承受振动和热循环。

如果您的应用需要强制风冷、自然散热或液冷,请发送图纸。我们将推荐合适的翅片间距和基板厚度。

买家下单前常问的问题

问:你们真的没有最小起订量吗? 答:是的。我们可以做一件原型,也可以做一百万件量产。单件单价会更高,但大多数波纹翅片设计的模具费用为零。您只需支付材料和机加工时费。

问:你们如何保证公差和质量? 答:我们使用定位精度±0.01 mm的CNC设备。对于翅片间距和平整度,我们使用CMM三坐标测量仪和平台检测。每批均附检测报告。如果尺寸不合格,我们自费返工或报废,不会让您承担。

问:典型交期是多久? 答:图纸确认后,原型件7天内发货。量产周期为15-20天,具体取决于数量和表面处理要求。对于紧急订单,我们可以分批发货——首批20%空运,其余海运。

问:你们能提供材质证明吗? 答:可以。我们为铝和铜提供EN 10204 3.1材质证书。对于医疗或汽车应用,我们还提供RoHS和REACH符合性声明。

发送您的图纸

无需再比较中间商的报价。直接将图纸发送给为您加工零件的工厂。我们是一家位于中国东莞的精密制造企业,拥有20年定制散热器制造经验。

12小时内获得明确报价。 将您的STEP或PDF文件发送至 sc@bquq.com,或通过WhatsApp联系我们:+86 13713157787。我们将免费回复报价、交期和DFM可制造性分析。您的定制散热器,中国制造,无最小起订量,无意外。

需要其他零件?我们同样在东莞工厂加工定制LED路灯散热器 | 中国精密制造


相关产品

参数

参数能力
材料AL6063/6061/5052,纯铜C1100,铜铝复合
工艺挤压、CNC加工、铲齿、锻造、压铸、冲压翅片
翅片类型挤压翅片、针翅、铲齿翅片、折叠翅片、粘合翅片、热管、均温板
表面处理黑色阳极氧化、本色阳极氧化、镀镍、粉末喷涂
尺寸范围最大1500 x 400 x 300 mm
热测试每批次提供热阻和散热数据
打样5-7天,样品无最小起订量
检验三坐标测量仪、热阻测试仪,每批次提供完整报告

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