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精密CNC夹头卡盘套装 | 定制ER夹头螺母 中国制造

引言您的刀柄精度取决于最薄弱的接口环节。我们按照您的精确图纸加工ER夹头螺母和夹头卡盘,而非遵循通用目录规格。每一个螺纹、每一处锥度、每一个后角都严格按照您的图纸切削。每批产品发货前,我们都会在三坐标测量机(CMM)上验证关键尺寸并记录结果。概览: 螺纹螺距和锥角公差±0.005 mm。标准尺寸交期7–12天,定制型材15天。无最小起订量。通过炉号和机加工批次代码实现批次追溯。规格参数参数数值可选


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引言

您的刀柄精度取决于最薄弱的接口环节。我们按照您的精确图纸加工ER夹头螺母和夹头卡盘,而非遵循通用目录规格。每一个螺纹、每一处锥度、每一个后角都严格按照您的图纸切削。每批产品发货前,我们都会在三坐标测量机(CMM)上验证关键尺寸并记录结果。

概览: 螺纹螺距和锥角公差±0.005 mm。标准尺寸交期7–12天,定制型材15天。无最小起订量。通过炉号和机加工批次代码实现批次追溯。

规格参数

参数数值
可选材料20CrMnTi、40CrMo、12L14、303/304/316不锈钢、6061-T6铝合金
硬化处理渗碳淬火至HRC 58–62(渗碳层深度0.4–0.8 mm)或感应淬火
螺纹类型ER11、ER16、ER20、ER25、ER32、ER40(公制或英制)
公差螺纹螺距±0.005 mm,锥角±0.01°,同轴度≤0.005 mm
表面粗糙度锥面Ra 0.4 µm,外径Ra 0.8 µm,可选发黑或TiN涂层
加工工艺五轴CNC车削、CNC铣削、最终外径精密磨削
检测方式100%螺纹通止规检测,每批CMM锥度和跳动检测报告
批量范围1件至10,000件,无最小起订量
交期标准7–12天,复杂定制型材15天
产地中国制造,东莞工厂,20年出口经验

定制CNC加工ER32弹簧夹头刀柄(含扳手)

买家选择向我们发送图纸的三大理由

1. 批次可追溯的质量。 每根棒料均有炉号。每个机加工零件在非功能面上刻印批次代码。如果您的装配线上出现问题,可以精确追溯到具体批次、机床和操作人员。我们保存记录5年。

2. 每批附带检测报告。 每次发货均附带尺寸检测报告,列明每批的螺纹螺距、锥角、硬度和表面粗糙度。绝无含糊的“合格证书”——您看到的是实际测量值。如需完整的PPAP或材料证书,我们同样可以提供。

3. 同一工厂完成CNC加工+冲压+弹簧+散热器。 您的夹头卡盘组件可能需要弹簧、冲压保持环或高速主轴散热器。无需协调三家供应商,只需发送一套图纸包给我们。我们在同一厂区内完成螺母机加工、垫圈冲压、弹簧卷制和散热器挤压成型。一张采购订单、一套质量体系、一个交货日期。

这些零件的应用场景

我们的定制CNC夹头卡盘和ER夹头螺母应用于实际生产环境:

  • CNC铣削主轴 – ER25和ER32螺母,用于立式和卧式加工中心的刀具夹持。
  • CNC车床 – ER16和ER20夹头卡盘,用于棒料送料和二次加工工件夹持。
  • 自动换刀装置 – 精密磨削ER夹头螺母,带拉钉,用于ATC刀库。
  • 高速雕刻 – ER11夹头卡盘,用于PCB钻孔和小直径立铣刀,跳动量必须低于0.005 mm。
  • 机器人去毛刺单元 – 定制长度夹头卡盘,用于磨料工具和磨头。
  • 医疗器械加工 – 不锈钢ER夹头螺母,用于洁净室环境,材料证书和表面粗糙度需接受审核。

我们还制造非标变体:加长螺母、用于主轴中心冷却的开槽螺母,以及带特殊驱动平面的自动拧紧螺母。

买家下单前常见问题

问:最小起订量是多少? 答:无最小起订量。我们接受单件用于原型验证。批量生产时,50件、200件和500件梯度定价。您只需支付首件费用,无需为最小批量买单。

问:如何保证公差和质量? 答:我们采用单点CNC车削加工螺纹而非攻丝,确保螺距精度的一致性。每个零件均通过通止规螺纹检测。锥角使用分辨率为0.5 µm的CMM测头检测。检测报告随货附送。如果任何零件未通过您的来料检验,我们免费更换。

问:定制CNC夹头卡盘的交期是多久? 答:标准ER规格配合常用材料7–12天发货。特殊硬化或涂层的定制型材需15天。如遇紧急刀具故障,可在72小时内加急交付单件,收取20%加急费。

问:是否提供材料证书和热处理报告? 答:提供。我们随货附送原材料钢厂证书、热处理曲线和硬度检测报告。对于医疗或航空航天应用,我们提供从熔炼到最终磨削的全流程可追溯性。

发送您的图纸

请将您的2D或3D文件发送给我们。我们将审核公差、材料和涂层,并在12小时内发送正式报价。无强制义务,标准修改不收取设计费。

邮箱: sc@bquq.com WhatsApp: +86 13713157787

精密制造不是一句口号,而是一组测量数据。我们用每一批产品来证明这一点。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头精密制造 | BQUQ 中国制造


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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