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精密CNC加工差速器齿轮零件 | 定制公差,无起订量

开篇您的差速器齿轮图纸就是我们的起点。我们按图纸加工,在三坐标测量机(CMM)上验证,并随货附上完整检测报告。没有猜测,没有“差不多就行”。我们是BQUQ,一家位于中国东莞的精密制造工厂。我们运营CNC生产线已有20年。我们为传动系统、车桥和分动箱制造齿轮零件。每批次均可追溯到原材料炉号和操作人员。公差:关键直径±0.005 mm交期:打样7–15天,量产15–25天无起订量——一件或一万件均可每


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开篇

您的差速器齿轮图纸就是我们的起点。我们按图纸加工,在三坐标测量机(CMM)上验证,并随货附上完整检测报告。没有猜测,没有“差不多就行”。

我们是BQUQ,一家位于中国东莞的精密制造工厂。我们运营CNC生产线已有20年。我们为传动系统、车桥和分动箱制造齿轮零件。每批次均可追溯到原材料炉号和操作人员。

  • 公差:关键直径±0.005 mm
  • 交期:打样7–15天,量产15–25天
  • 无起订量——一件或一万件均可
  • 每批出货均附材质证明

规格参数

参数数值
材料8620、4140、4340、20CrMnTi、16MnCr5、40Cr、不锈钢304/316、铝7075
设备五轴CNC铣床、带动力刀塔的CNC车床、滚齿机、插齿机
工艺车削、铣削、滚齿、插齿、拉削、磨削、热处理
公差±0.005 mm(机加工),齿轮齿形AGMA 8–10级
表面粗糙度轴承位Ra 0.4 µm,齿面Ra 1.6 µm
热处理渗碳、感应淬火、氮化、整体淬火
批量1–100,000件,无起订量
检测三坐标测量机(CMM)、齿轮检测仪、硬度计、表面轮廓仪
交期打样7天,量产20天
认证ISO 9001:2015、材质证明、热处理报告

精密CNC加工油泵零件

我们在厂内完成整条齿轮制造链。切割、热处理、磨削和最终检测均在同一厂区内完成。这意味着更短的交期和更少的质量漏洞。

客户选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每个零件都有唯一的批次号。我们记录原材料炉号、使用设备、操作人员和检测结果。如果您的装配线上出现问题,我们可以在几分钟内追溯到具体工序。每次出货均附PDF报告。

2. 每批附检测报告。 我们不发货未经测量的零件。每批均包含尺寸报告、材质证明和硬度检测结果。对于关键尺寸,我们提供CMM数据点。您可以在零件离开我们码头之前验证我们的工作。

3. 一家工厂完成CNC + 冲压 + 弹簧 + 散热器。 您的差速器总成可能不仅需要齿轮零件。我们还运营金属冲压、弹簧制造和散热器生产线。您只需发送一套图纸包,我们协调所有工序,您收到一次合并发货。更少的供应商,更少的延误,一个负责任的合作伙伴。

这些零件的应用领域

CNC加工差速器齿轮零件用于传递扭矩和调节转速差的系统中。

  • 汽车车桥 — 前驱、后驱和全轮驱动车辆的差速器齿轮。
  • 重型卡车和越野设备 — 装载机、挖掘机和矿用卡车的行星齿轮组和半轴齿轮。
  • 农业机械 — 拖拉机差速器和PTO齿轮箱。
  • 电动汽车 — 电驱动桥的减速齿轮组和差速器壳体。
  • 工业齿轮箱 — 输送机驱动装置和绞车的锥齿轮和齿轮轴。
  • 赛车和高性能领域 — 7075铝或高强度4340钢制成的轻量化差速器齿轮。

这些零件承受高循环载荷、冲击扭矩和持续滑动接触。这就是我们严格控制材料硬度、齿形和表面粗糙度的原因。

客户下单前常问的问题

问:你们的起订量是多少? 答:无起订量。我们可以加工一件原型用于验证,也可以量产100,000件。刀具和装夹费用按订单单独报价,因此小批量也能保持经济性。

问:你们如何保证公差和质量? 答:我们对每批零件使用CMM和齿轮检测仪。关键尺寸100%检测。我们还随货提供完整检测报告。如果零件超出规格,我们免费更换。

问:定制CNC加工的交期是多久? 答:图纸确认后,打样7–10天发货。500件以上的量产20–25天发货。热处理根据所需渗碳层深度额外增加3–5天。

问:你们能提供材质证明吗? 答:可以。每笔订单均包含原材料钢厂证明、热处理记录和硬度检测结果。我们保存记录10年。

发送您的图纸

我们在12小时内报价。发送您的PDF或STEP文件,注明材料和数量,我们将返回含交期的确定价格。

  • 邮箱:sc@bquq.com
  • WhatsApp:+86 13713157787

精密制造,中国制造,无起订量,全程可追溯。您的差速器齿轮零件已准备好加工。发送图纸即可。

需要其他零件?我们同样在东莞工厂加工精密CNC加工半导体腔体部件 | 定制无起订量


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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