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精密CNC加工压缩机涡旋盘零件 | 中国定制制造

引言您的压缩机涡旋盘图纸是起点。我们严格按照该文件加工零件,并在发货前验证每一个关键尺寸。没有猜测,没有意外。我们在中国东莞运营一家拥有20年历史的精密制造工厂。我们的CNC生产线每天处理涡旋型线、齿侧间隙和密封面。您发送图纸,我们交付一个首次即可完美适配您组装的零件。概览: 加工特征公差±0.005 mm,标准交期7天,无起订量,每批次附完整检验报告。规格参数参数数值材料铝(6061-T6、70


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引言

您的压缩机涡旋盘图纸是起点。我们严格按照该文件加工零件,并在发货前验证每一个关键尺寸。没有猜测,没有意外。

我们在中国东莞运营一家拥有20年历史的精密制造工厂。我们的CNC生产线每天处理涡旋型线、齿侧间隙和密封面。您发送图纸,我们交付一个首次即可完美适配您组装的零件。

概览: 加工特征公差±0.005 mm,标准交期7天,无起订量,每批次附完整检验报告。

规格参数

参数数值
材料铝(6061-T6、7075-T6)、铸铁(HT250、QT500)、不锈钢(304、316L)、铜合金
设备五轴CNC铣床、带动力刀具的CNC车床、四轴加工中心
最大零件尺寸800 mm × 600 mm × 500 mm
公差孔径和涡旋齿侧±0.005 mm;一般公差±0.01 mm
表面粗糙度密封面Ra 0.4 µm;标准Ra 1.6 µm
螺纹M2至M36,内螺纹和外螺纹,带螺纹量规检测
批量每年1件至100,000件
交期原型7天,批量生产15天
质量文件材质证书、CMM检验报告、尺寸检测表
起订量无起订量。单件亦可接受

定制CNC加工伺服电机零件 – 精密制造,无起订量

采购商选择向我们发送图纸的三个理由

1. 批次可追溯质量。 每批次分配唯一工单号。我们记录材料炉号、刀具磨损数据和机床参数。如果您的装配中出现问题,我们可以精确追溯到具体批次和班次。这在大多数工厂并非标准做法,但在这里是标准。

2. 每批次附检验报告。 您无需盲目信任我们。每次发货均附带CMM报告,包含所有关键尺寸的实测值。我们还会将零件与图纸标注要求对照拍照。您在支付余款前即可核对数据。这消除了海外采购的风险。

3. 同一工厂完成CNC加工、冲压、弹簧和散热器。 您的压缩机总成可能不仅需要涡旋盘零件。我们还运营金属冲压设备、弹簧卷制机和散热器生产线。您将完整BOM发送给我们,我们在同一厂区内协调所有工序。供应商更少,物流麻烦更少,总成本更低。

这些零件的应用领域

CNC加工压缩机涡旋盘零件用于在压力下输送空气或制冷剂的系统。我们为以下领域供应零件:

  • 汽车空调压缩机 – 电动和混动车辆HVAC系统的涡旋盘组。紧密的齿侧间隙对效率至关重要。
  • 热泵压缩机 – 住宅和商用机组。涡旋型线必须在热循环条件下保持几何精度。
  • 气制动压缩机 – 重型卡车和轨道交通系统。排气口的表面粗糙度影响噪音和磨损寿命。
  • 医用制氧机 – 连续运行的小型涡旋压缩机。此处强制要求材质证书和可追溯性。
  • 制冷机组 – 运输和固定式冷链设备。我们同时加工定涡旋盘和动涡旋盘。

在上述每种应用中,采购方都是需要可靠零件而非通用品的工程师。他们向我们发送图纸,是因为他们需要一个能够在复杂三维型面上保持严格公差的合作伙伴。

采购商下单前常问的问题

问:你们的起订量是多少? 答:无起订量。我们可以加工单件原型用于测试,也可以承接每年百万件的年度合同。单价随数量下降,但质量标准保持不变。

问:你们如何保证公差和质量? 答:我们在机床上进行在线探测,加工完成后使用CMM进行验证。每批次随货附签署的检验报告。如果尺寸超出规格,我们会在出厂前返工或报废。您只为合格零件付款。

问:定制CNC加工零件的交期是多久? 答:图纸确认后,原型零件7天内发货。批量生产需15天。对于紧急故障,我们可以加急在48小时内交付单件,收取少量附加费。

问:你们能提供材质证书和测试报告吗? 答:可以。我们提供EN 10204 3.1材质证书、硬度测试报告和化学成分分析。对于医疗或航空航天应用,我们免费附加完整的可追溯性文件。

发送您的图纸

不要再比较中间商的报价了。将您的图纸直接发送到工厂车间。我们在12小时内回复确定报价,包括单价、刀具费用和交货日期。

将您的PDF或STEP文件发送至 sc@bquq.com。或通过WhatsApp联系我们:+86 13713157787。我们懂工程语言。我们响应迅速。我们已准备好今天就开始加工您的压缩机涡旋盘零件。

需要其他零件?我们同样在东莞工厂加工精密CNC加工链轮与链条 | 按图纸定制


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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