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精密CNC加工离合器传动部件 | 定制制造

开篇 离合器系统的性能取决于其加工部件的几何精度。我们按照您的图纸精确制造这些部件。不猜测,不替代。每批产品在出厂前均附完整检验报告。核心数据: 关键特征公差±0.005 mm。原型件交期7天起。无起订量。ISO 9001:2015认证。## 规格参数 我们拥有专用于传动及离合器部件的CNC生产线。下表列示我们的日常加工能力。如果您的零件超出这些范围,请咨询我们。我们有20年的特殊案例经验。


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## 开篇 离合器系统的性能取决于其加工部件的几何精度。我们按照您的图纸精确制造这些部件。不猜测,不替代。每批产品在出厂前均附完整检验报告。

核心数据: 关键特征公差±0.005 mm。原型件交期7天起。无起订量。ISO 9001:2015认证。

## 规格参数 我们拥有专用于传动及离合器部件的CNC生产线。下表列示我们的日常加工能力。如果您的零件超出这些范围,请咨询我们。我们有20年的特殊案例经验。

参数能力
材料6061-T6、7075-T6铝合金;1045、4140、4340钢;304/316不锈钢;黄铜、紫铜、钛合金(2/5级)
设备三轴、四轴、五轴CNC加工中心;带动力刀塔的CNC车床(最大棒料直径65 mm)
工艺铣削、车削、钻孔、攻丝、拉削、滚齿(模数0.5–2.5)
公差标准±0.01 mm;精密±0.005 mm;孔至外圆同轴度≤0.01 mm
表面处理密封面Ra 0.4 µm;一般面Ra 1.6 µm;可选硬质阳极氧化、发黑、镀锌
批量单件至每年100,000件。无起订量。
检测三坐标测量机(蔡司)、光学投影仪、表面粗糙度仪、硬度计
交期原型件7–10天;量产件图纸确认后15–25天

精密CNC加工铝制散热器

所有零件在包装前均经过去毛刺、清洗和防锈处理。我们将您的材质证书和工艺文件存档5年。

## 客户选择向我们发送图纸的三个理由 1. 批次可追溯质量。 每批产品分配唯一工单号。我们记录材料炉号、刀具磨损数据和操作员编号。如果您的装配线出现任何问题,我们可以追溯到具体的班次和设备。这就是可审计的精密制造。

2. 每批附检验报告。 您无需仅凭信任。每批产品您都会收到包含CMM结果、尺寸测量值和表面粗糙度读数的PDF报告。我们还会在发货前发送关键特征的照片。这是标准服务,不额外收费。

3. 同一工厂完成CNC加工、冲压、弹簧和散热器。 您的离合器总成可能需要加工毂、冲压盖板、回位弹簧和摩擦区域散热器。我们可以在同一厂房内完成全部四种部件。这意味着一个采购订单、一个质量体系、一个交货日期。无需协调多家供应商的麻烦。

## 这些部件的应用领域 我们的CNC加工离合器部件应用于不允许失效的场合。

  • 汽车手动变速箱: 离合器毂、分离叉、压盘保持架、输入轴套筒。
  • 重型商用车: 双质量飞轮转接器、离合器制动环、气动执行器活塞。
  • 摩托车和ATV: 离合器外篮、内毂、推杆和凸轮板。
  • 工业动力传动: PTO离合器壳体、电磁离合器转子、液压离合器缸体。
  • 赛车及高性能: 高扭矩发动机用轻量化锻造铝合金离合器毂和压环。

在所有应用场景中,部件必须在高温和振动条件下保持同轴度。我们采用实心棒料或锻坯加工,绝不使用铸件,以确保最大晶粒结构完整性。

## 客户下单前常见问题 问:真的没有起订量吗? 答:是的。我们以与10,000件订单相同的公差加工单件原型。单件分摊的装夹成本较高,但您能获得可测试的功能件。确认后,我们无需更改工艺即可批量生产。

问:你们如何保证公差和质量? 答:我们采用机内在线探测和最终CMM抽检(量产按AQL 2.5标准)。每个关键尺寸均有记录。如任何读数超差,整批产品将被隔离、返工或报废。

问:实际交期是多久? 答:对于简单的离合器毂(2–3道工序),原型件7天。对于需要多次装夹的复杂五轴零件,请预留15天。量产件在您确认首件后20–25天发货。我们会根据您的图纸报出确切日期。

问:你们提供材质证书吗? 答:是的。我们为钢材和铝材提供EN 10204 3.1材质证书。对于航空航天或汽车PPAP要求,我们提供完整文档,包括FMEA和控制计划。

## 发送您的图纸 不要再犹豫了。将您的PDF或STEP文件发送给我们。我们在12小时内回复正式报价。报价包含单价、刀具费用(如有)和交货日期。无隐藏费用。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

定制CNC加工,中国制造,20年离合器与传动系统经验。您的图纸在我们这里安全无忧。我们可按要求签署保密协议。

需要其他零件?我们同样在东莞工厂加工定制CNC加工原型及批量零件 | 精密制造


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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