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精密CNC加工黄铜齿轮 – 定制零件,无起订量 | BQUQ

开篇:您的图纸,我们的机器,发货前全面检验我们严格按照您的图纸加工黄铜齿轮。不擅自解读,不走捷径。您发送CAD文件或PDF,其余交给我们。每件齿轮在离开我们东莞工厂前均经过检验。您收到的零件在尺寸、冶金和外观方面均与您的图纸完全一致。根据您指定的黄铜牌号(C36000、C46400、C26000或您选择的牌号)加工的齿轮。根据您的图纸进行全面的尺寸验证。一份包含实测数值的批次检验报告。经过去毛刺、


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开篇:您的图纸,我们的机器,发货前全面检验

我们严格按照您的图纸加工黄铜齿轮。不擅自解读,不走捷径。您发送CAD文件或PDF,其余交给我们。每件齿轮在离开我们东莞工厂前均经过检验。您收到的零件在尺寸、冶金和外观方面均与您的图纸完全一致。

  • 根据您指定的黄铜牌号(C36000、C46400、C26000或您选择的牌号)加工的齿轮。
  • 根据您的图纸进行全面的尺寸验证。
  • 一份包含实测数值的批次检验报告。
  • 经过去毛刺、清洁并妥善包装以确保安全运输的零件。

我们运营CNC机床已有20年。黄铜是我们常规加工的材料。我们深知如何在避免材料刮伤或撕裂的情况下保持严格公差。

概览: 公差±0.005 mm,72小时打样,样品无起订量。

规格(可定制)

参数选项
材料C36000易切削黄铜、C46400海军黄铜、C26000弹壳黄铜、H59/H62黄铜、无铅替代材料(C69300)
机床三轴CNC铣床、五轴CNC铣床、瑞士型走心车床、车削中心
公差标准±0.01 mm,精密±0.005 mm,齿轮齿形符合AGMA/ISO等级
表面处理机加工态、喷砂、电解抛光、镀镍、镀金、钝化
批量规模1–10件打样,10–500件小批量,500–50,000件量产
交期打样72小时,小批量5–7天,量产2–3周
检验CMM三坐标测量报告、齿轮测量仪(齿形和跳动)、表面粗糙度仪

定制CNC铣削铝制支架

每一行均可协商。如果您需要不同的黄铜牌号或更严格的公差,我们将为您报价。我们不会将您限制在标准范围内。

买家选择向我们发送图纸的三个理由

1. 可追溯至批次的公差控制。 我们为每个订单分配唯一的工单号。该编号关联到机床、操作员、材料批次和检验记录。如果六个月后您发现问题,我们可以追溯到确切批次。我们保留记录长达3年。

2. 按批次而非按样品出具检验报告。 我们不仅仅检查首件然后寄希望于后续。每个批次都采用抽样计划(通常为AQL 2.5,或您指定的计划)。关键尺寸——节圆直径、齿厚、孔径公差——均进行100%测量。您将收到包含实际数值的PDF报告。绝无含糊的“合格证书”。

3. 一家工厂完成CNC加工+冲压+弹簧+散热器。 许多黄铜齿轮订单是更大组件的一部分。您可能还需要冲压支架、弹簧或散热器。无需协调三家供应商,您只需向我们发送一套图纸包。我们加工齿轮、冲压支架、卷制弹簧、切削散热器——全部在同一工厂内完成。这意味着一个发货点、一张发票和一套质量标准。

这些零件的应用领域

我们工厂生产的黄铜齿轮应用于对精度和耐腐蚀性有要求的场合。以下是我们订单历史中的真实案例:

  • 流量计:用于燃料和化学药剂计量的椭圆齿轮流量计。黄铜耐腐蚀,且与不锈钢轴配合磨损良好。
  • 定时机构:钟表机芯、凸轮定时器和工业计数器。低摩擦和一致的齿形确保计时准确。
  • 仪表仪器:压力表、恒温器和阀门位置指示器。常见的小型细齿黄铜齿轮(模数0.3–0.5)。
  • 汽车后市场:车速表校正齿轮、车窗升降驱动装置和座椅调节机构。
  • 船舶五金:绞盘齿轮和转向机构。海军黄铜(C46400)可耐受海水侵蚀。
  • 医疗设备:计量泵和手术工具调节器。可提供无铅黄铜牌号以满足合规要求。

如果您的应用不在上述列表中,也请发送图纸。我们曾为机器人、自动售货机甚至望远镜支架加工过齿轮。

买家下单前常问的问题

问:最小起订量是多少? 答:样品无起订量。您可以订购一件来验证设计。量产方面,我们根据您的年用量报价。许多客户从50件起步,然后逐步扩大规模。

问:你们能在齿轮齿形上保持±0.005 mm的公差吗? 答:可以,在孔径和节圆直径上可以。对于齿形,我们通常保持AGMA 8–10级,这在大多数情况下比±0.005 mm更严格。我们会在报价前根据您的具体图纸进行确认。

问:打样的实际交期是多少? 答:图纸确认后72小时,另加运输时间。这适用于标准黄铜牌号、简单几何形状且无特殊表面处理的情况。带有斜齿或内花键的复杂齿轮可能需要5天。

问:你们提供材料证书吗? 答:提供。我们提供您订单所用黄铜批次的钢厂证书。如果您需要对炉号进行完整追溯,我们可以专门为您的订单采购材料——交期增加2–3天。

发送您的图纸

12小时内获得明确报价。免费。无义务。发送您的图纸(PDF、STEP、IGES或DXF格式)和目标数量。我们将回复价格、交期以及关于公差或材料的任何问题。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

精密加工是我们的核心业务。黄铜定制零件,加工精准,发货迅速。这就是规范的中国CNC加工。

需要其他零件?我们同样在东莞工厂加工CNC车削精密轴 | 定制加工零件,无最低起订量


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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