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定制散热器与铝制冷板 | 精密制造,中国制造

开场您的图纸是起点。我们严格按照图纸加工零件,并在发货前验证每一个关键尺寸。无意外,无猜测。公差:CNC加工特征±0.05 mm交期:原型10–15个工作日,批量生产20–25个工作日无起订量:可订购1件或10,000件表面光洁度:标准63 Ra(1.6 µm),可提供32 Ra(0.8 µm)每批次附100%检验报告我们是一家位于中国东莞的精密制造工厂,拥有20年CNC加工、金属冲压、弹簧和散热


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开场

您的图纸是起点。我们严格按照图纸加工零件,并在发货前验证每一个关键尺寸。无意外,无猜测。

  • 公差:CNC加工特征±0.05 mm
  • 交期:原型10–15个工作日,批量生产20–25个工作日
  • 无起订量:可订购1件或10,000件
  • 表面光洁度:标准63 Ra(1.6 µm),可提供32 Ra(0.8 µm)
  • 每批次附100%检验报告

我们是一家位于中国东莞的精密制造工厂,拥有20年CNC加工、金属冲压、弹簧和散热器制造经验。一家工厂,四种工艺,全面掌控。

规格

参数数值
材料铝6061-T6、6063-T5、5052,铜C1100(用于冷板)
CNC设备3轴、4轴、5轴(Fanuc、Mitsubishi控制系统)
工艺CNC铣削、钻孔、攻丝、铲齿、搅拌摩擦焊(用于液密冷板)
公差±0.05 mm(CNC),±0.1 mm(冲压),300 mm长度内平面度0.1 mm
表面处理阳极氧化(透明、黑色、硬质氧化)、镀镍、粉末喷涂、喷砂
冷板特性内部流道宽度3–8 mm,压力测试至1.0 MPa,氦检漏至1×10⁻⁸ Pa·m³/s
批量1–50,000件
交期原型:10天,批量生产:图纸确认后20–25天
质量控制CMM检测、气动量仪、压力测试、检漏测试、表面粗糙度仪

定制IGBT散热器黑色阳极氧化

以上数值均为定制散热器和液冷板的标准规格。如果您的图纸要求更严格的公差,我们会相应调整工艺并报价。

客户发送图纸给我们的三大理由

1. 批次可追溯的质量。 每个批次都有唯一的工单号。材料证书、设备记录和检验记录均与该工单号绑定。如果您的装配线六个月后出现问题,我们可以追溯到确切的批次、确切的设备和确切的操作人员。无推诿,无含糊。

2. 每批次附检验报告。 您无需仅凭我们的承诺。我们随每次发货附上完整的尺寸报告。关键特征通过CMM测量并记录。对于冷板,我们附上压力测试和氦检漏结果。您可以根据图纸核对数据。就这么简单。

3. 一家工厂完成CNC、冲压、弹簧和散热器。 大多数供应商会将一半工作外包。我们不会。您的散热器底座CNC加工、安装夹片冲压、压缩弹簧卷制、冷板焊接——全部在同一厂区内完成。更少的供应商,更短的交期,一个负责任的合作伙伴。这才是精密制造应有的样子。

这些零件的应用领域

我们工厂生产的定制散热器和铝制冷板应用于运行温度高且不容有失的设备中。

  • 电力电子: 工业驱动和铁路牵引中的IGBT模块、SiC逆变器和整流器。冷板将结温保持在85 °C以下。
  • 电信基站: 5G远端射频单元(RRU),采用被动散热器和液冷变体,适用于高密度户外机柜。
  • 医疗激光器: 用于二极管激光器和固态激光器的液冷板,稳定的热控制对光束质量至关重要。
  • 电动汽车电池冷却: 用于电动汽车和固定式储能系统中方形和软包电池冷却的铝制冷板。
  • 数据中心服务器: 用于CPU和GPU的铲齿散热器,以及用于直接芯片液冷的冷板。
  • 工业自动化: 伺服驱动器、电机控制器和焊接设备,配备强制风冷散热器。

如果您的零件需要将热量从热源传递到散热介质——空气或液体——我们都能加工。

客户下单前常问的问题

问:你们的起订量是多少? 答:无起订量。我们先加工一件原型进行验证,然后按您的数量批量生产。原型单价略高,但批量价格随数量递减。

问:你们如何保证公差和质量? 答:我们对每批次的关键尺寸进行100%检验。对于冷板,我们对每个单元进行压力测试和氦检漏。检验报告随货附上。如果零件超出公差,我们免费更换。

问:定制散热器的交期是多久? 答:原型:图纸确认后10–15个工作日。批量生产:20–25个工作日。对于紧急订单,原型可加急至7天,视设备可用情况而定。

问:你们能提供材料证书吗? 答:可以。我们提供铝和铜的钢厂证书,以及RoHS和REACH合规文件。对于航空航天或汽车应用,我们提供完整的可追溯性文档。

发送您的图纸

将您的2D或3D图纸通过电子邮件发送至 sc@bquq.com。我们将在12小时内回复正式报价。如需紧急咨询,请通过WhatsApp联系我们:+86 13713157787

请注明您的目标数量、所需表面光洁度以及任何测试要求。其余交给我们。定制散热器,中国制造,无起订量,全程可追溯。发送图纸——我们确保做好。

需要其他零件?我们同样在东莞工厂加工定制工业散热器精密制造,无起订量,中国制造


相关产品

参数

参数能力
材料AL6063/6061/5052,纯铜C1100,铜铝复合
工艺挤压、CNC加工、铲齿、锻造、压铸、冲压翅片
翅片类型挤压翅片、针翅、铲齿翅片、折叠翅片、粘合翅片、热管、均温板
表面处理黑色阳极氧化、本色阳极氧化、镀镍、粉末喷涂
尺寸范围最大1500 x 400 x 300 mm
热测试每批次提供热阻和散热数据
打样5-7天,样品无最小起订量
检验三坐标测量仪、热阻测试仪,每批次提供完整报告

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