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精密AI液冷歧管冲压件 | 中国定制金属冲压

开篇您的AI液冷歧管设计的好坏,取决于其内部的冲压件。我们按照您的图纸制造这些零件,发货前逐一验证每个关键尺寸,并在15天内发货。公差:关键特征±0.05 mm交期:原型件10–15个工作日无起订量:一件或一百万件,同样严格的制程管控材料:铜、铝6061、不锈钢304、黄铜二次加工:CNC精加工、表面电镀、弹簧组装我们是中国东莞的一家精密制造工厂,拥有20年金属冲压经验。您提供图纸,其余交给我们。


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开篇

您的AI液冷歧管设计的好坏,取决于其内部的冲压件。我们按照您的图纸制造这些零件,发货前逐一验证每个关键尺寸,并在15天内发货。

  • 公差:关键特征±0.05 mm
  • 交期:原型件10–15个工作日
  • 无起订量:一件或一百万件,同样严格的制程管控
  • 材料:铜、铝6061、不锈钢304、黄铜
  • 二次加工:CNC精加工、表面电镀、弹簧组装

我们是中国东莞的一家精密制造工厂,拥有20年金属冲压经验。您提供图纸,其余交给我们。

规格参数

参数数值
材料C1100铜、C17200铍铜、Al 6061-T6、SUS304、65Mn弹簧钢
冲压设备25吨至250吨高速冲床(30–800 SPM)
工艺能力级进模、深拉深、压印、浮雕、折弯、冲孔
公差成型特征±0.05 mm,冲孔±0.02 mm
表面处理冲压态、电解抛光、镀镍、阳极氧化(黑色或本色)
毛刺控制≤0.05 mm,可按要求去毛刺并滚磨
批量无起订量——从样品到大批量生产
检测CMM三坐标测量、光学投影仪、每批100%关键尺寸检测
认证ISO 9001:2015,材质证明(EN 10204 3.1)
交期样品10天,批量生产15天

精密冲压垫圈与垫片

我们采用级进模确保大批量生产的一致性。对于带有多个端口的复杂歧管板,我们在厂内将冲压与CNC钻孔、攻丝相结合。无外包,无公差漂移。

客户选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每个冲压批次都有唯一的批号。该批号关联到材料炉号、模具磨损记录和检验报告。如果发生现场失效,您可以精确追溯到具体的金属卷料。我们保存记录10年。

2. 每批附检验报告。 每次发货均附带完整的尺寸报告。我们测量您在图纸上标注的关键特征——孔位、平面度、折弯角度。报告由我们的QC工程师签字确认,而非机器自动生成。如果尺寸超差,我们会在发货前重新生产该批次。

3. 冲压、CNC、弹簧和散热器一站式工厂。 您的歧管不仅仅是冲压板材。它还包含螺纹镶件、压缩弹簧,有时还有粘接的散热器。所有这些我们都在同一厂区内完成。您无需再为协调三个不同时区的供应商而头疼。一张图纸、一张采购订单、一张发票。

这些零件的应用领域

这些冲压歧管零件用于以下液冷系统:

  • AI服务器机柜——带冲压流道和安装支架的冷板
  • 高性能GPU集群——带精密端口对位的铜制歧管板
  • 电动汽车电池热管理——带集成弹簧卡扣的铝制冲压歧管
  • 电信基站——带EMI屏蔽弹片的不锈钢歧管盖板
  • 医疗激光冷却——平面度要求严格的小型黄铜冲压歧管

在每种应用场景中,冲压件都必须承受流体压力、耐腐蚀,并与O型圈或垫片良好配合。我们的冲压公差确保密封可靠。

客户下单前常问的问题

问:你们真的没有起订量要求吗? 答:是的。我们生产1–10件样品用于适配测试。批量价格从500件起,但我们绝不会强迫您订购超出需求的量。

问:你们如何保证冲压件±0.05 mm的公差? 答:我们在设计级进模时考虑了回弹补偿,然后通过首件检验进行验证。生产过程中,每50件在CMM上检测一次。如果出现漂移,我们立即停机调整。

问:定制歧管件的交期是多久? 答:模具制作:简单零件7–10天,复杂级进模15天。模具确认后3天发出样品。样品确认后10–15天发货批量订单。

问:你们能提供材质证明吗? 答:可以。我们为铜、铝和不锈钢提供EN 10204 3.1钢厂证书。对于航空航天或医疗级材料,我们可以以少量溢价采购并确保完整可追溯性。

发送您的图纸

不要再等待那些无法保证您公差要求的工厂报价了。立即将您的PDF或STEP文件发送给我们。

  • 12小时内给出确定报价
  • 免费可制造性设计(DFM)反馈
  • 无起订量,无隐藏模具费用

邮箱:sc@bquq.com WhatsApp:+86 13713157787

我们是一家中国制造的定制金属冲压工厂,但我们的质量体系是为全球OEM客户打造的。您的图纸值得一个精准的答复。现在就把图纸发给我们吧。

需要其他零件?我们同样在东莞工厂加工精密不锈钢冲压角码 | 中国定制金属冲压件


相关产品

参数

参数能力
材料SPCC、SGCC、SUS301/304/316、黄铜、铜、铍铜、磷青铜
工艺级进模冲压、精冲、深拉深、折弯、攻丝
公差±0.01mm标准,±0.005mm可按要求
表面处理镀锌、镀镍、镀锡、镀金、粉末喷涂、钝化、阳极氧化
模具尺寸最大1200 x 800 mm,16-250吨冲床
厚度0.05 - 6.0 mm板材,线材0.1 - 8.0 mm
打样7-15天模具制作,样品无最小起订量
检测每批次全检报告,CMM和三坐标光学测量

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